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    US Aerospace Composites Market

    ID: MRFR/A&D/18024-HCR
    100 Pages
    Garvit Vyas
    September 2025

    US Aerospace Composites Market Research Report: By Type (Glass Fiber, Carbon Fiber, Aramid Fiber, Others) and By Application (Commercial, Military) - Forecast to 2035

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    US Aerospace Composites Market Research Forecast till 2035 Infographic
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    US Aerospace Composites Market Summary

    The United States aerospace composites market is projected to grow significantly from 5.4 USD billion in 2024 to 18.5 USD billion by 2035.

    Key Market Trends & Highlights

    US Aerospace Composites Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate of 11.84 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 18.5 USD billion, indicating robust growth potential.
    • In 2024, the market is valued at 5.4 USD billion, reflecting a strong foundation for future expansion.
    • Growing adoption of advanced composite materials due to increasing demand for lightweight and fuel-efficient aircraft is a major market driver.

    Market Size & Forecast

    2024 Market Size 5.4 (USD Billion)
    2035 Market Size 18.5 (USD Billion)
    CAGR (2025-2035) 11.84%

    Major Players

    Northrop Grumman, Toray Industries, Raytheon Technologies, Spirit AeroSystems, Teijin Carbon America, SABIC, Boeing, Lockheed Martin, DOW Chemical Company, 3M, Hexcel Corporation, Mitsubishi Chemical Corporation, Solvay Group, Airbus Americas, General Dynamics

    US Aerospace Composites Market Trends

    The US Aerospace Composites Market is experiencing significant transformations driven by the increasing demand for lightweight materials in aircraft manufacturing. This shift is largely influenced by the aviation industry's focus on fuel efficiency and sustainability. The growing emphasis on reducing emissions has prompted manufacturers to explore advanced composite materials that offer superior strength-to-weight ratios compared to traditional materials. Additionally, the need for enhanced performance and durability in aerospace applications is pushing companies towards innovations in composite technologies.

    Opportunities are emerging in the development of bio-based composites, which align with the national strategy to advance sustainable aviation practices, catering to environmentally conscious consumers and regulatory bodies.Moreover, the US government is actively supporting research and development in composite materials through funding initiatives and collaborations with industry leaders and academic institutions. This collaborative approach is fostering innovations in manufacturing processes, such as additive manufacturing and automated fiber placement, which are becoming increasingly prevalent in the aerospace sector.

    Recent trends indicate a surge in the interest for carbon-fiber-reinforced polymers and thermoplastic composites due to their adaptability and enhanced properties, positioning them as favorable options for airframe structures and interior components.Another trend is the rising adoption of composites in military aircraft, as the US Department of Defense prioritizes advanced materials to enhance performance and reduce weight for improved mission effectiveness. As manufacturers focus on reducing production costs and increasing efficiency, the US Aerospace Composites Market is set to evolve further, carving out new avenues for growth and innovation in the years to come.

    Market Segment Insights

    Aerospace Composites Market Type Insights

    Aerospace Composites Market Type Insights

    The US Aerospace Composites Market is categorized by Type, with major categories including Glass Fiber, Carbon Fiber, Aramid Fiber, and Others. Each of these materials plays a crucial role in enhancing the performance and efficiency of aerospace applications. Glass Fiber composites are widely used due to their excellent strength-to-weight ratio and cost-effectiveness, making them a preferred choice in many commercial aircraft structures. Carbon Fiber composites are significant for their exceptional strength and lightweight properties, facilitating advanced performance in high-end aerospace applications like military and space vehicles.This material contributes to improved fuel efficiency and reduced emissions, aligning with global environmental goals.

    Aramid Fiber, notable for its high resistance to heat and impact, is commonly used in safety gear and components that require enhanced durability, showcasing its importance in specific aerospace components. Additionally, the Others category includes specialized materials that may cater to niche applications within the aerospace sector, further diversifying the market. The growth in composite materials, driven by rising demand for fuel-efficient aircraft and technological advancements in composite manufacturing processes, supports the US Aerospace Composites Market.As these materials continue to evolve, they present significant opportunities for innovation in design and manufacturing, influencing trends within the US Aerospace Composites Market.

    The increasing focus on sustainable aeronautics is also pushing manufacturers to explore and adopt advanced composite technologies. Overall, the Type segmentation of the US Aerospace Composites Market reflects a dynamic landscape driven by material performance and industry demands, contributing to overall market growth and innovation.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Aerospace Composites Market Application Insights

    Aerospace Composites Market Application Insights

    The Application segment of the US Aerospace Composites Market plays a crucial role in driving innovation and efficiency within the industry. With a focus on both Commercial and Military sectors, this segment is influenced by rising demand for lightweight materials that enhance fuel efficiency and performance. The Commercial sector is largely driven by the increasing need for advanced aircraft that comply with stringent environmental regulations and fuel efficiency standards.

    As the aviation industry evolves, manufacturers are increasingly utilizing aerospace composites to reduce weight, which is essential in optimizing operational costs and improving aircraft range.Meanwhile, the Military segment remains significant as defense units seek robust, lightweight materials to enhance weapon systems and aircraft performance. This necessitates rigorous Research and Development activities aimed at exploring high-performance composite materials resistant to extreme conditions. Trends highlight that the reliance on composite materials not only improves overall safety but also offers greater design flexibility, leading to innovative solutions in aircraft structure.

    Factors such as technological advancements and increased government spending in aerospace and defense continue to bolster the application of composites, making this market segment vital for future growth and strategic developments.The US Aerospace Composites Market revenue is particularly influenced by these dynamics, indicating a strong trajectory for both Commercial and Military applications in the coming years.

    Get more detailed insights about US Aerospace Composites Market Research Forecast till 2035

    Key Players and Competitive Insights

    The US Aerospace Composites Market is characterized by its dynamic and rapidly evolving landscape, influenced by technological advancements and shifting demands within the aerospace sector. Competitive insights reveal a robust environment where companies are not only focusing on enhancing their product offerings but also striving to improve operational efficiencies to capture greater market share. The growing emphasis on lightweight materials and sustainability is propelling the adoption of composite materials in various aerospace applications, driving innovation and competition among manufacturers.

    Additionally, increasing collaborations and strategic alliances among industry players are leading to enhanced research and development efforts, boosting competition while adapting to regulatory challenges and market demands.Northrop Grumman has established a significant presence in the US Aerospace Composites Market, positioning itself as a key player through its innovative solutions and advanced materials technology. This company leverages its strong engineering capabilities and deep industry expertise to develop high-performance composite materials tailored for various aerospace applications. Northrop Grumman focuses on providing reliable and cost-effective solutions, thereby enhancing the overall performance and safety of aerospace structures.

    The strength of Northrop Grumman lies in its ability to integrate cutting-edge research with practical applications in aerospace technology, allowing it to maintain significant market relevance and influence. Their commitment to innovation and efficiency drives continuous improvement in their composite offerings, ensuring they meet the stringent requirements of the aerospace industry.

    Toray Industries possesses a well-defined footprint in the US Aerospace Composites Market, recognized for its production of advanced composite materials that cater to various aerospace needs. The company specializes in high-strength carbon fiber and resin systems, which are crucial for lightweight and durable aircraft components. Toray Industries has strengthened its market position through strategic mergers and acquisitions that enhance its capabilities and expand its reach within the US aerospace sector. This approach allows Toray to deliver innovative solutions and maintain competitive advantages through its robust research and development efforts.

    The company focuses on creating eco-friendly products that align with industry sustainability goals, enhancing its reputation in the market. Additionally, Toray’s commitment to collaborating with key aerospace manufacturers further solidifies its role as a leading supplier of composite materials in the US, meeting evolving demands while setting standards for quality and performance.

    Key Companies in the US Aerospace Composites Market market include

    Industry Developments

    The US Aerospace Composites Market is witnessing significant developments, particularly with companies like Northrop Grumman, Toray Industries, and Raytheon Technologies actively expanding their composite materials capabilities. In September 2023, Boeing announced an increase in its usage of composite materials in the 777X program, enhancing fuel efficiency and reducing weight. Additionally, in October 2023, Spirit AeroSystems secured a contract with Lockheed Martin to supply composite structures for the F-35 program, demonstrating increased collaboration within the sector.

    Moreover, in July 2023, DOW Chemical Company revealed plans to enhance its composites production facilities to meet growing demand, emphasizing the industry's shift towards lightweight materials. Notably, in August 2023, SABIC acquired a small composite manufacturing company, reinforcing its commitment to aerospace applications, while Hexcel Corporation reported a notable uptick in sales growth attributed to increased commercial airline production. The US aerospace composites market is therefore seeing considerable activity and investment, reflecting a strong trajectory influenced by advancements in technology and sustainability in aviation.

    Overall, the growth in market valuations is driving innovation and enhancing capabilities across these key players, contributing to the sector's resilience and evolution.

    Market Segmentation

    Outlook

    • Commercial
    • Military

    Report Scope

    Report Scope:
    Report Attribute/Metric Source: Details
    MARKET SIZE 2018 4.29(USD Billion)
    MARKET SIZE 2024 5.4(USD Billion)
    MARKET SIZE 2035 18.5(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 11.845% (2025 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    MARKET FORECAST PERIOD 2025 - 2035
    HISTORICAL DATA 2019 - 2024
    MARKET FORECAST UNITS USD Billion
    KEY COMPANIES PROFILED Northrop Grumman, Toray Industries, Raytheon Technologies, Spirit AeroSystems, Teijin Carbon America, SABIC, Boeing, Lockheed Martin, DOW Chemical Company, 3M, Hexcel Corporation, Mitsubishi Chemical Corporation, Solvay Group, Airbus Americas, General Dynamics
    SEGMENTS COVERED Type, Application
    KEY MARKET OPPORTUNITIES Increasing demand for lightweight materials, Growing investment in military aircraft, Expansion of commercial aviation sector, Advancements in recycling technologies, Enhanced performance of electric aircraft
    KEY MARKET DYNAMICS rising demand for lightweight materials, increasing aircraft production rates, advancements in composite technologies, regulatory compliance and certification challenges, growing focus on fuel efficiency
    COUNTRIES COVERED US

    FAQs

    What is the expected market size of the US Aerospace Composites Market in 2024?

    The US Aerospace Composites Market is expected to be valued at 5.4 billion USD in 2024.

    What is the forecasted market value of the US Aerospace Composites Market in 2035?

    By 2035, the US Aerospace Composites Market is projected to reach a value of 18.5 billion USD.

    What is the expected compound annual growth rate (CAGR) for the US Aerospace Composites Market from 2025 to 2035?

    The expected CAGR for the US Aerospace Composites Market from 2025 to 2035 is 11.845%.

    Which type of aerospace composites has the highest market value in 2024?

    In 2024, Glass Fiber leads with a market value of 2.1 billion USD in the US Aerospace Composites Market.

    What market value is estimated for Carbon Fiber in the US Aerospace Composites Market by 2035?

    Carbon Fiber is anticipated to reach a market value of 6.8 billion USD by 2035.

    Who are the major players operating in the US Aerospace Composites Market?

    Key players in the market include Northrop Grumman, Boeing, Lockheed Martin, and Raytheon Technologies.

    What is the projected market value of Aramid Fiber in 2035?

    The market value of Aramid Fiber is expected to be 3.2 billion USD by 2035.

    What growth opportunities exist for the US Aerospace Composites Market?

    The market offers growth opportunities driven by advancements in materials technology and increased aircraft production.

    How does the US Aerospace Composites Market compare regionally?

    The US Aerospace Composites Market remains dominant compared to other regions, supported by significant aerospace manufacturing presence.

    What challenges are currently faced by the US Aerospace Composites Market?

    Current challenges include supply chain disruptions and increasing competition from alternative materials.

    Report Infographic
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