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US 3D Printing Plastics Market

ID: MRFR/CnM/18613-HCR
111 Pages
Chitranshi Jaiswal
February 2026

US 3D Printing Plastics Market Research Report: By Type (Photopolymer, Acrylonitrile Butane Styrene, Polyamide, Polylactic Acid, Others), By Form (Filament, Powder, Liquid/Ink), By Application (Prototyping, Manufacturing) and By End-Use Industry (Healthcare, Aerospace & Defense, Automotive, Electrical & Electronics) - Forecast to 2035

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US 3D Printing Plastics Market Summary

As per Market Research Future analysis, the US 3D Printing Plastics Market Size was estimated at 237.3 USD Million in 2024. The US 3d printing-plastics market is projected to grow from 254.12 USD Million in 2025 to 504.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 7.0% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US 3D printing-plastics market is experiencing robust growth driven by technological advancements and increasing demand for customization.

  • The aerospace and automotive industries are witnessing increased adoption of 3D printing technologies for lightweight components.
  • There is a notable focus on sustainable materials, reflecting a shift towards environmentally friendly practices in manufacturing.
  • Customization and rapid prototyping are becoming essential, enabling businesses to meet specific consumer demands efficiently.
  • Technological advancements in 3D printing and rising consumer demand for customization are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 237.3 (USD Million)
2035 Market Size 504.0 (USD Million)
CAGR (2025 - 2035) 7.09%

Major Players

Stratasys (US), 3D Systems (US), Materialise (BE), HP Inc. (US), EOS GmbH (DE), Ultimaker (NL), Formlabs (US), Sculpteo (FR), Carbon (US)

Our Impact
Enabled $4.3B Revenue Impact for Fortune 500 and Leading Multinationals
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US 3D Printing Plastics Market Trends

The 3d printing-plastics market is currently experiencing notable growth, driven by advancements in technology and increasing applications across various industries. The integration of 3d printing technologies into manufacturing processes is transforming traditional production methods, allowing for greater customization and efficiency. This shift is particularly evident in sectors such as aerospace, automotive, and healthcare, where the demand for lightweight and complex components is rising. Furthermore, the accessibility of 3d printing technologies is expanding, enabling small and medium-sized enterprises to leverage these innovations for prototyping and production. In addition, sustainability concerns are influencing the 3d printing-plastics market, as companies seek to reduce waste and utilize eco-friendly materials. The development of biodegradable and recyclable plastics is gaining traction, aligning with broader environmental goals. As the market evolves, collaboration between material suppliers and technology developers is likely to enhance the range of available materials, further driving adoption. Overall, the 3d printing-plastics market appears poised for continued expansion, with a focus on innovation and sustainability shaping its future.

Increased Adoption in Aerospace and Automotive Industries

The aerospace and automotive sectors are increasingly integrating 3d printing technologies to produce lightweight components. This trend is driven by the need for enhanced performance and fuel efficiency. Manufacturers are exploring advanced materials that can withstand high temperatures and stress, which are essential for these industries.

Focus on Sustainable Materials

Sustainability is becoming a central theme in the 3d printing-plastics market. Companies are actively seeking biodegradable and recyclable materials to minimize environmental impact. This shift not only addresses regulatory pressures but also aligns with consumer preferences for eco-friendly products.

Customization and Rapid Prototyping

The ability to create customized products quickly is a key advantage of 3d printing technologies. Businesses are leveraging this capability for rapid prototyping, allowing for faster product development cycles. This trend is particularly beneficial for industries that require tailored solutions to meet specific customer needs.

Market Segment Insights

By Type: Polylactic Acid (Largest) vs. Photopolymer (Fastest-Growing)

The US 3d printing-plastics market features a diverse range of materials, with Polylactic Acid (PLA) occupying the largest share due to its eco-friendly properties and widespread adoption in various applications. Following PLA, Acrylonitrile Butane Styrene (ABS) and Polyamide hold significant shares, appealing to both industrial and consumer sectors. Photopolymer, while smaller in market share, is gaining traction, especially in specialized applications such as dental and jewelry printing. Growth in this segment is driven by increasing demand for sustainable materials, with PLA leading the way. Advances in technology are also propelling the popularity of Photopolymer, making it the fastest-growing segment within this landscape. The shift towards eco-conscious manufacturing and the rise of customized 3D printing solutions are key factors contributing to the growth of these materials in the US 3d printing-plastics market.

Polylactic Acid (Dominant) vs. Photopolymer (Emerging)

Polylactic Acid (PLA) stands out as the dominant material in the US 3d printing-plastics market, widely favored for its biodegradable properties and versatility in various printing applications. Its strong presence is complemented by a growing trend towards sustainability, pushing manufacturers to adopt greener alternatives. On the other hand, Photopolymer is emerging rapidly, particularly in niche markets like jewelry design and dental applications, where precision is paramount. This advancement is driven by technological innovations that enhance the quality and speed of the printing process, making Photopolymer an attractive choice for professional and high-end users seeking detailed and intricate designs.

By Form: Filament (Largest) vs. Powder (Fastest-Growing)

In the US 3d printing-plastics market, the filament segment commands the largest share, owing to its widespread adoption in various applications, including prototyping and manufacturing. Filament is favored for its ease of use and versatility, making it a popular choice among hobbyists and professional users alike. The powder segment, while smaller in comparison, is rapidly gaining traction due to its applications in advanced manufacturing processes such as selective laser sintering (SLS) and binder jetting. As the demand for customized and complex components continues to grow, the powder segment is expected to experience the fastest growth in the coming years. The advancements in powder technologies and the expanding range of materials available for 3D printing are significant drivers for this growth. Innovations in the powder segment are enhancing print quality and material performance, which in turn is attracting more industrial users in the US 3d printing-plastics market.

Filament (Dominant) vs. Powder (Emerging)

The filament segment is characterized by its versatility and broad application range, making it the dominant form in the US 3d printing-plastics market. It is available in various materials, including PLA, ABS, and PETG, catering to both beginners and experienced users. The extensive availability of materials and colors supports a variety of printing needs and preferences. In contrast, the powder segment is considered emerging due to its growing utilization in specialized applications. It is primarily used in methods like SLS, allowing for the production of more complex geometries and improved surface finishes. The transition to powder materials is being driven by industries seeking efficiency in production and the capability to print larger, more intricate parts.

By Application: Prototyping (Largest) vs. Manufacturing (Fastest-Growing)

In the US 3d printing-plastics market, the application segment is dominated by prototyping, which holds the largest share due to its widespread adoption across various industries. Prototyping's prominence is attributed to the increasing demand for rapid design iterations and its cost-effectiveness in development processes. Conversely, manufacturing is emerging rapidly, drawing attention for its innovative applications and adoption in low-volume production, presenting significant opportunities for market players. As industries evolve, the growth drivers for the application segment are evident in the technological advancements that enhance material properties and printing techniques. The shift toward additive manufacturing is further stimulated by the need for customization and reduced lead times in production. Manufacturers are increasingly incorporating sustainable practices, influencing the demand trends in both prototyping and manufacturing, positioning them as essential components of the US 3d printing-plastics market.

Prototyping (Dominant) vs. Manufacturing (Emerging)

Prototyping serves as the dominant application in the US 3d printing-plastics market, providing the fundamental capability for rapid product development and design validation across various industries. It enables companies to capitalize on iterative designs, facilitating faster time-to-market and cost reductions in product development cycles. Meanwhile, manufacturing is recognized as an emerging segment, leveraging advancements in 3d printing technologies to enable low-volume, high-precision production. This trend is driven by the growing acceptance of additive manufacturing for creating custom parts, which is increasingly appealing in sectors such as aerospace, automotive, and healthcare. The dual focus on prototyping and manufacturing showcases the versatile potential of 3d printing technologies in meeting diverse industry needs.

By End-Use Industry: Healthcare (Largest) vs. Aerospace & Defense (Fastest-Growing)

In the US 3d printing-plastics market, the healthcare segment accounts for the largest share, driven by an increasing demand for personalized medical solutions and innovative patient care technologies. This segment includes applications like medical devices, prosthetics, and bioprinting, which are rapidly gaining traction among practitioners due to their enhanced precision and customization capabilities. Meanwhile, the aerospace & defense segment is identified as the fastest-growing area within the market. Factors such as the need for lightweight materials, complex part manufacturing, and reduced lead times are propelling the adoption of 3d printing in this industry. Companies are increasingly integrating advanced 3d printing processes to innovate and streamline production methods, thereby enhancing overall efficiency.

Healthcare (Dominant) vs. Aerospace & Defense (Emerging)

The healthcare segment stands out as the dominant value in the US 3d printing-plastics market, primarily due to its broad applications in creating customized medical devices, surgical instruments, and even bioprinted tissues. This sector benefits from continuous advancements in material science and technology, enabling doctors to deliver tailored solutions and improving patient outcomes. Conversely, the aerospace & defense segment is emerging with significant growth potential, leveraging 3d printing for the production of lightweight components that are both durable and efficient. The push for sustainability and cost-effectiveness in manufacturing processes makes this sector increasingly attractive to investors and manufacturers alike, as they seek to maximize performance while minimizing waste and production costs.

Get more detailed insights about US 3D Printing Plastics Market

Key Players and Competitive Insights

The 3D printing-plastics market is currently characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand for customized solutions across various industries. Key players such as Stratasys (US), 3D Systems (US), and Carbon (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Stratasys (US) focuses on innovation through continuous development of advanced materials and systems, while 3D Systems (US) emphasizes a diversified portfolio that includes both hardware and software solutions. Carbon (US), on the other hand, leverages its unique Digital Light Synthesis technology to offer high-quality, production-grade parts, thereby appealing to a wide range of industrial applications. Collectively, these strategies contribute to a competitive environment that is increasingly centered around technological differentiation and customer-centric solutions.In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and enhance supply chain efficiency. This trend is particularly evident in the 3D printing-plastics market, which appears to be moderately fragmented, with several players vying for market share. The collective influence of key players is significant, as they not only drive innovation but also set industry standards that smaller firms often follow. The competitive structure is evolving, with larger companies acquiring smaller firms to bolster their technological capabilities and market reach.

In October Stratasys (US) announced a strategic partnership with a leading automotive manufacturer to develop customized 3D printed components for electric vehicles. This collaboration is expected to enhance Stratasys's position in the automotive sector, allowing for rapid prototyping and production of lightweight parts that meet the specific needs of electric vehicle design. Such partnerships indicate a shift towards more specialized applications of 3D printing technology, aligning with industry trends towards sustainability and efficiency.

In September 3D Systems (US) launched a new line of bio-compatible materials aimed at the healthcare sector, particularly for surgical applications. This move not only diversifies their product offerings but also positions the company as a key player in the growing bioprinting market. The introduction of these materials reflects a broader trend towards the integration of 3D printing in medical applications, which is likely to expand as healthcare providers seek innovative solutions for patient-specific treatments.

In August Carbon (US) expanded its operations by opening a new facility dedicated to the production of high-performance polymers. This strategic expansion is significant as it allows Carbon to meet the increasing demand for durable and versatile materials in various industries, including aerospace and consumer goods. The facility is expected to enhance production capacity and reduce lead times, thereby strengthening Carbon's competitive edge in the market.

As of November the competitive trends in the 3D printing-plastics market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in driving innovation and enhancing operational efficiencies. Looking ahead, it is likely that competitive differentiation will evolve from traditional price-based competition to a focus on technological innovation, supply chain reliability, and the ability to deliver customized solutions that meet the specific needs of diverse industries.

Key Companies in the US 3D Printing Plastics Market include

Industry Developments

Recent developments in the US 3D Printing Plastics Market have highlighted significant growth trends and activities among key players. In September 2023, BASF announced an expansion of its Ultramid B3KG10 product line aimed at enabling sustainable applications in 3D printing, reflecting a growing emphasis on eco-friendly materials. Concurrently, Carbon secured a multi-million dollar investment aimed at enhancing their photopolymer offerings, indicative of the increased market interest in advanced materials for additive manufacturing.

Moreover, in August 2023, Stratasys acquired a 3D printing software firm to bolster its technological offerings amidst a competitive landscape, marking the growing trend of strategic mergers in this space. These activities have led to a notable valuation increase among manufacturers, as per industry reports from the US Department of Commerce, which indicated a burgeoning market worth approximately $1.3 billion. Over the past few years, there have been significant advancements, with GE Additive launching multiple initiatives aimed at leveraging additive manufacturing in aerospace sectors since March 2022, thereby capturing a larger share of the market.

The continued investment in Research and Development by companies like HP and 3D Systems signifies a commitment to innovation within the sector.

Future Outlook

US 3D Printing Plastics Market Future Outlook

The 3D printing-plastics market is projected to grow at a 7.09% CAGR from 2025 to 2035, driven by advancements in material technology, customization, and sustainability initiatives.

New opportunities lie in:

  • Development of bio-based filament materials for eco-friendly printing solutions.
  • Integration of AI-driven design software for enhanced product customization.
  • Expansion of on-demand manufacturing services for rapid prototyping and production.

By 2035, the market is expected to achieve substantial growth, driven by innovation and increased adoption across various industries.

Market Segmentation

US 3D Printing Plastics Market Form Outlook

  • Filament
  • Powder
  • Liquid/Ink

US 3D Printing Plastics Market Type Outlook

  • Photopolymer
  • Acrylonitrile Butane Styrene
  • Polyamide
  • Polylactic Acid
  • Others

US 3D Printing Plastics Market Application Outlook

  • Prototyping
  • Manufacturing

US 3D Printing Plastics Market End-Use Industry Outlook

  • Healthcare
  • Aerospace & Defense
  • Automotive
  • Electrical & Electronics

Report Scope

MARKET SIZE 2024 237.3(USD Million)
MARKET SIZE 2025 254.12(USD Million)
MARKET SIZE 2035 504.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 7.09% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Stratasys (US), 3D Systems (US), Materialise (BE), HP Inc. (US), EOS GmbH (DE), Ultimaker (NL), Formlabs (US), Sculpteo (FR), Carbon (US)
Segments Covered Type, Form, Application, End-Use Industry
Key Market Opportunities Growing demand for sustainable materials in the 3d printing-plastics market presents significant innovation opportunities.
Key Market Dynamics Technological advancements drive innovation in materials, enhancing performance and expanding applications in the 3D printing-plastics market.
Countries Covered US
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FAQs

What is the expected market size of the US 3D Printing Plastics Market in 2024?

The US 3D Printing Plastics Market is expected to be valued at 189.84 million USD in 2024.

What is the projected market size for the US 3D Printing Plastics Market by 2035?

By 2035, the US 3D Printing Plastics Market is projected to reach a valuation of 3295.0 million USD.

What is the expected CAGR for the US 3D Printing Plastics Market during the forecast period?

The expected CAGR for the US 3D Printing Plastics Market from 2025 to 2035 is 29.622%.

Which segment of the US 3D Printing Plastics Market will have the highest valuation in 2035?

The Photopolymer segment is expected to reach a valuation of 790.0 million USD in 2035.

What is the projected revenue for the Acrylonitrile Butane Styrene segment in 2024?

The Acrylonitrile Butane Styrene segment is expected to achieve revenues of 22.0 million USD in 2024.

Who are the major players in the US 3D Printing Plastics Market?

Key players include Henkel, BASF, Carbon, Sabic, ExOne, and Ultimaker among others.

What market trend is expected to drive growth in the US 3D Printing Plastics Market?

Emerging trends such as increasing demand for customized products are expected to drive market growth.

How much is the Polyamide segment expected to be valued at by 2035?

The Polyamide segment is projected to reach a valuation of 600.0 million USD by 2035.

What is anticipated to be the market size of Polylactic Acid in 2024?

The Polylactic Acid segment is anticipated to be valued at 42.0 million USD in 2024.

What opportunities exist for the US 3D Printing Plastics Market?

Opportunities are present in sectors like aerospace and automotive due to the increasing adoption of 3D printing technologies.

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