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    Thermoplastic Polyurethane Market

    ID: MRFR/CnM/2369-HCR
    135 Pages
    Chitranshi Jaiswal
    September 2025

    Thermoplastic Polyurethane Market Research Report Information By Type (Polyester, Polyether, Polycaprolactone), By End Use (Automotive, Construction, Aerospace, Energy & Power, Medical, Others), And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) – Market Forecast Till 2030

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    Thermoplastic Polyurethane Market Summary

    As per Market Research Future Analysis, the Thermoplastic Polyurethane Market was valued at USD 2.76 Billion in 2022 and is projected to grow from USD 3.01 Billion in 2023 to USD 4.71 Billion by 2030, with a CAGR of 6.89% during the forecast period. TPU is widely used in construction, automotive, aerospace, and medical industries due to its transparency, flexibility, and resistance to grease, oil, and abrasion. The increasing demand for eco-friendly materials and the rise in automotive and medical applications are driving market growth.

    Key Market Trends & Highlights

    Key trends influencing the Thermoplastic Polyurethane market include advancements in automotive applications and increased adoption in footwear manufacturing.

    • Automotive segment accounted for the major share of the market, driven by the use of TPU in components like instrument panels and airbags.
    • Footwear manufacturers are increasingly adopting TPU for safety shoe soles due to its abrasion resistance and traction.
    • Asia Pacific leads the market, supported by expanding automotive and railroad infrastructure sectors.

    Market Size & Forecast

    2022 Market Size USD 2.76 Billion
    2023 Market Size USD 3.01 Billion
    2030 Market Size USD 4.71 Billion
    CAGR 6.89% (2023 - 2030)

    Major Players

    Key companies include BASF SE, The Lubrizol Corporation, American Polyfilm Inc, 3M, Avery Dennison, and Huntsman Corporation.

    Thermoplastic Polyurethane Market Trends

      • Increased Activity in the Automotive Sector

    One of the key reasons propelling the growth of the market is the increase in global automotive industry expansion. The substance is extensively used in car parts, including doors, seats, airbags, and vehicle wiring, among others.

    Footwear Manufacturers' Adoption

    Due to its abrasion resistance, traction, and aesthetic qualities, thermoplastic polyurethane is widely used by shoemakers to make the soles for safety shoes, which hastens the market's expansion. The market has benefited from the rise in demand for TPU in the automotive and medical sectors.February 2023: The largest Thermoplastic Polyurethane (TPU) plant will be built by Covestro AG. This facility will expand in three phases.

    They are scheduled to complete the first phase by the end of 2025, the last one in 2033, and this new location will be established in Zhuhai, South China having an annual capacity of 120 thousand tons of TPU after full expansion.

    The global thermoplastic polyurethane market is poised for growth, driven by increasing demand across various industries, including automotive and healthcare, as manufacturers seek materials that offer enhanced performance and sustainability.

    U.S. Department of Commerce

    Thermoplastic Polyurethane Market Drivers

    Market Growth Projections

    The Global Thermoplastic Polyurethane Market Industry is projected to experience substantial growth over the coming years. With an expected market value of 3.22 USD Billion in 2024, the industry is set to expand significantly, driven by various factors including rising demand across multiple sectors. The anticipated compound annual growth rate of 6.7% from 2025 to 2035 indicates a robust trajectory for thermoplastic polyurethane, reflecting its increasing adoption in diverse applications. This growth is likely to be fueled by ongoing innovations and a heightened focus on sustainability, positioning thermoplastic polyurethane as a key material in the global market.

    Increasing Focus on Sustainability

    The Global Thermoplastic Polyurethane Market Industry is increasingly shaped by a focus on sustainability. As industries strive to reduce their environmental impact, thermoplastic polyurethane emerges as a favorable alternative due to its recyclability and reduced carbon footprint. Companies are actively seeking sustainable materials to meet regulatory requirements and consumer expectations. This shift is likely to drive market growth, as evidenced by the projected increase in market value to 6.57 USD Billion by 2035, highlighting the importance of sustainable practices in shaping the future of thermoplastic polyurethane.

    Rising Demand in Automotive Sector

    The Global Thermoplastic Polyurethane Market Industry experiences a notable surge in demand from the automotive sector. This material is increasingly favored for its lightweight properties, flexibility, and durability, which enhance fuel efficiency and reduce emissions. For instance, the use of thermoplastic polyurethane in automotive interiors and exterior components is projected to contribute significantly to the market's growth. As the automotive industry shifts towards more sustainable practices, the Global Thermoplastic Polyurethane Market is expected to reach 3.22 USD Billion in 2024, reflecting a growing trend towards eco-friendly materials.

    Advancements in Medical Applications

    The Global Thermoplastic Polyurethane Market Industry is significantly influenced by advancements in medical applications. Thermoplastic polyurethane is utilized in various medical devices, including catheters and wound dressings, due to its biocompatibility and flexibility. The increasing demand for high-quality medical products, particularly in emerging markets, is likely to propel the market forward. As healthcare standards evolve, manufacturers are expected to invest in innovative solutions that leverage the properties of thermoplastic polyurethane, further enhancing its presence in the medical field and contributing to the overall market growth.

    Growth in Consumer Goods Applications

    The Global Thermoplastic Polyurethane Market Industry is witnessing substantial growth driven by its applications in consumer goods. Products such as footwear, sporting goods, and household items increasingly utilize thermoplastic polyurethane due to its superior abrasion resistance and aesthetic appeal. The versatility of this material allows manufacturers to innovate and create high-performance products that meet consumer demands. As consumer preferences shift towards durable and sustainable options, the market is likely to expand, with projections indicating a rise to 6.57 USD Billion by 2035, showcasing the material's pivotal role in this sector.

    Technological Innovations in Manufacturing

    Technological innovations in manufacturing processes are a driving force behind the Global Thermoplastic Polyurethane Market Industry. Enhanced production techniques, such as 3D printing and advanced molding technologies, allow for the efficient and cost-effective creation of thermoplastic polyurethane products. These innovations not only improve product quality but also reduce waste, aligning with global sustainability goals. As manufacturers adopt these technologies, the market is poised for growth, with an anticipated compound annual growth rate of 6.7% from 2025 to 2035, indicating a robust future for thermoplastic polyurethane.

    Market Segment Insights

    Thermoplastic Polyurethane Type Insights

    The market segmentation, based on Type, includes Polyester, Polyether, and Polycaprolactone. The polyether segment may dominate the market. Polyether TPU films have the lowest specific gravity and are softer to the touch than polyester or polycaprolactone films. These films are often used in a variety of items, including surgical gowns, infusion bags, and blood pressure cuffs. Polyether TPU films provide high UV stability, low-temperature flexibility, body oil resistance, and moisture resistance.

    Thermoplastic Polyurethane End-Use Insights

    Based on End Use, the global market segmentation includes Automotive, Construction, Aerospace, Energy & Power, Medical, and Others. The automotive segment accounted for the major share of the market. The increasing use of TPU films in automotive components such as instrument panels, levers, and sensors is expected to drive market growth in automotive applications.

    Figure 2: Thermoplastic Polyurethane Market, by Type, 2022 & 2030 (USD Billion)Source: Secondary Research, Primary Research, Market Research Future Database, and Analyst Review

    Get more detailed insights about Thermoplastic Polyurethane Market Report - Global Forecast till 2030

    Regional Insights

    By region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. The thermoplastic polyurethane (TPU) films market was led by Asia Pacific. The expanding automotive and railroad infrastructure sectors are expected to drive considerable expansion in the Asia Pacific TPU film market in the upcoming years. Every nation in Asia and the Pacific has a different climate. The region has harsh winters, a lot of rain, and dry seasons, which might damage the paint on the cars.

    Figure 3: THERMOPLASTIC POLYURETHANE MARKET SHARE BY REGION 2022 (%)THERMOPLASTIC POLYURETHANE MARKET SHARE BY REGION Source: Secondary Research, Primary Research, Market Research Future Database, and Analyst Review

    Key Players and Competitive Insights

    The major market players are investing a lot of money in R&D to expand their product lines, which will spur further market growth. With significant market development like new product releases, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations, market participants are also undertaking various strategic activities to expand their global presence. To grow and thrive in a market climate that is becoming more competitive and growing, competitors in the Thermoplastic Polyurethane industry must offer affordable products.

    Manufacturing locally to cut operating costs is one of the main business tactics manufacturers use in the global Thermoplastic Polyurethane industry to benefit customers and expand the market sector. Major market players, including The Lubrizol Corporation, American Polyfilm Inc, 3M, Avery Dennison, Bayer Material Science, and others, are attempting to increase market demand by funding R&D initiatives.

    In 2024, BASF will open its Thermoplastic Polyurethane (TPU) facility in Zhanjiang Verbund. The new factory is BASF's largest single TPU production line globally. The smart factory is equipped with cutting-edge technologies such as automated guided vehicles and modern automation systems, which result in increased efficiency.

    Lubrizol Corporation is a global specialty chemical company. Its product segments include engine oils, industrial lubricants, fuel additives, and performance coatings. The company's products are used in various applications, including automotive, marine, aviation, and energy industries. The company's key product segments include engine oils, industrial lubricants, fuel additives, and performance coatings. The company's products are used in various applications, including automotive, marine, aviation, and energy industries.

    American Polyfilm Inc is a leading manufacturer of custom-engineered flexible packaging films, serving various industries across the U.S. and internationally. American Polyfilm specializes in producing high-quality films made from materials such as polyethylene, polypropylene, polyester, and nylon. Its products are used in various applications, including food packaging, medical packaging, construction, and industrial packaging. The company's product offerings include a broad range of film products, including custom-made films, co-extruded films, barrier films, and printed films. American Polyfilm's films are designed to meet specific customer requirements, including thickness, strength, flexibility, and durability.

    In 2023, Trinseo, a materials solutions provider, will introduce a new transparent thermoplastic elastomer (TPE) grade for footwear applications. The APILON 52 XB-75A CRISTALLO is Trinseo's first ester-based transparent thermoplastic polyurethane (TPU), and the company describes it as a significant addition to its increasing line of fashion and footwear solutions. The new grade, APILON 52 XB-75A CRISTALLO, will be offered to the market at the 2023 Simac Tanning Tech expo for footwear and fashion.

    Key Companies in the Thermoplastic Polyurethane Market market include

    Industry Developments

    August 2022 – Huntsman Corporation officially informed Archroma, a portfolio company of SK Capital Partners, that it has completed the acquisition of the Textile Effects business line from them.   In support of the transaction, Huntsman will provide up to $80 million in preferred equity, while SK Capital Partners aims to syndicate it prior to closing.

    August 2022, BASF SE brand RODIM launched its new invisibly coated TPU paint protection film (PPF) for the Asia Pacific region. This innovation reflects BASF’s commitment to move forward with TPU technology in automotive coatings protecting that offer comprehensive and long lasting coating solutions.

    September 2021- KPX Chemical, Korea’s leading polyols producer for polyurethanes, went into partnership with Huntsman Corporation, thus forming a joint venture known as KPX HUNTSMAN POLYURETHANES AUTOMOTIVE CO.LTD (KHPUA). Korean automaker firms would take advantage from innovative polyurethane system solutions which are developed and provided by the joint venture.

    Future Outlook

    Thermoplastic Polyurethane Market Future Outlook

    The Thermoplastic Polyurethane Market is poised for growth at 6.7% CAGR from 2024 to 2035, driven by increasing demand in automotive, healthcare, and consumer goods sectors.

    New opportunities lie in:

    • Invest in bio-based TPU formulations to meet sustainability demands.
    • Develop TPU solutions for advanced medical applications, enhancing patient care.
    • Expand production capabilities in emerging markets to capture new customer bases.

    By 2035, the Thermoplastic Polyurethane Market is expected to achieve substantial growth, reflecting evolving industry needs and innovations.

    Market Segmentation

    Thermoplastic Polyurethane Type Outlook

    • Polyester
    • Polyether
    • Polycaprolactone

    Thermoplastic Polyurethane End-Use Outlook

    • Automotive
    • Construction
    • Aerospace
    • Energy & Power
    • Medical
    • others

    Thermoplastic Polyurethane Regional Outlook

    North America
    • US
    • Canada

    Report Scope

    Attribute/Metric Details
    Market Size 2022 USD 2.76 Billion
    Market Size 2023 USD 3.01 Billion
    Market Size 2030 USD 4.71 Billion
    Compound Annual Growth Rate (CAGR) 6.89% (2023-2030)
    Base Year 2022
    Market Forecast Period 2023-2030
    Historical Data 2018 & 2022
    Market Forecast Units Value (USD Million)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Type, End Use, and Region
    Geographies Covered North America, Europe, Asia Pacific, and Rest of the World
    Countries Covered The U.S, Canada, Germany, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
    Key Companies Profiled PAR Group, BASF, The Lubrizol Corporation, American Polyfilm Inc, 3M, Avery Dennison, Bayer Material Science, Huntsman Corporation, KPX Chemical, Permali Gloucester Limited
    Key Market Opportunities Increasing per capita disposable income Rapid urbanization
    Key Market Dynamics Its durability, high strength, exceptional fungal and abrasion resistance offered by the product

    Market Highlights

    Author
    Chitranshi Jaiswal
    Research Analyst Level I

    In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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    FAQs

    How much is the Thermoplastic Polyurethane market?

    The Thermoplastic Polyurethane Market size was valued at USD 2.76 Billion in 2022.

    What is the growth rate of the Thermoplastic Polyurethanes market?

    The global market is projected to grow at a CAGR of 6.89% during the forecast period, 2023-2030.

    Which region held the largest market share in the Thermoplastic Polyurethanes market?

    Asia Pacific had the largest share of the Thermoplastic Polyurethane Market.

    Who are the key players in the market of Thermoplastic Polyurethane?

    The key players in the market are PAR Group, BASF, The Lubrizol Corporation, American Polyfilm Inc, 3M, Avery Dennison, Bayer Material Science, Huntsman Corporation, KPX Chemical, and Permali Gloucester Limited.

    Which Type led the market of Thermoplastic Polyurethane?

    The polyether category dominated the market in 2022.

    Which Application had the largest market share in the market?

    Automotive had the largest share in the global market for Thermoplastic Polyurethane.

    Thermoplastic Polyurethane Market Report - Global Forecast till 2030 Infographic
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