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    Orc Industrial Waste Heat To Power Market

    ID: MRFR/E&P/30650-HCR
    100 Pages
    Chitranshi Jaiswal
    September 2025

    ORC Industrial Waste Heat-to-Power Market Research Report By Technology (Organic Rankine Cycle (ORC) Systems, Kalina Cycle Systems, Thermoelectric Generators), By Heat Source (Industrial Processes, Geothermal Energy, Biomass), By Application (Power Generation, District Heating, Combined Heat and Power (CHP)), By Capacity (Below 1 MW, 1 MW to 5 MW, Above 5 MW), By End User Industry (Manufacturing, Oil and Gas, Food and Beverage) and By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa) - Forecast to 2032

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    Orc Industrial Waste Heat To Power Market Research Report – Forecast to 2032 Infographic
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    Orc Industrial Waste Heat To Power Market Summary

    The Global ORC Industrial Waste Heat-to-Power Market is projected to grow significantly from 9.45 USD Billion in 2024 to 18.2 USD Billion by 2035.

    Key Market Trends & Highlights

    ORC Industrial Waste Heat-to-Power Key Trends and Highlights

    • The market is expected to achieve a compound annual growth rate (CAGR) of 6.13 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 18.2 USD Billion, indicating robust growth opportunities.
    • In 2024, the market is valued at 9.45 USD Billion, reflecting the current demand for waste heat recovery solutions.
    • Growing adoption of ORC technology due to increasing energy efficiency regulations is a major market driver.

    Market Size & Forecast

    2024 Market Size 9.45 (USD Billion)
    2035 Market Size 18.2 (USD Billion)
    CAGR (2025-2035) 6.13%

    Major Players

    ABB, Cospolich, Veolia, Energy Recovery Inc., General Electric, Caterpillar, Ormat Technologies, CNIM, Ecosphere Technologies, KBR, Benson Marine, Siemens, Clyde Bergemann, Mitsubishi Heavy Industries, Aalborg Energie Technik

    Orc Industrial Waste Heat To Power Market Trends

    The ORC Industrial Waste Heat-to-Power Market is experiencing significant growth driven by the increasing demand for sustainable energy solutions and the need to enhance energy efficiency across various industries. Key market drivers include stringent government regulations aimed at reducing carbon emissions and the rising cost of energy, prompting businesses to seek alternative energy sources. The need for industries to optimize their operations has led to a growing interest in waste heat recovery systems, which convert waste heat from processes into usable electricity, thereby lowering operational costs and contributing to sustainability efforts.

    Opportunities lie in the expansion of this technology beyond traditional industries, such as oil and gas, into sectors like manufacturing, food processing, and even automotive. The ongoing development of ORC systems that are more efficient and versatile presents avenues for innovation and market penetration.

    Emerging economies, with their rapidly growing industrial sectors, represent a considerable market potential for waste heat recovery technologies. In recent times, there has been a noticeable trend towards integrating ORC systems with renewable energy sources, enhancing their effectiveness and appeal. This convergence not only supports energy diversification but also aligns with global shifts towards net-zero emissions targets. Additionally, advancements in technology, such as digitalization and IoT, are allowing for better monitoring and optimization of waste heat recovery systems, further bolstering their adoption.

    The continued evolution of these factors suggests a dynamic future for the ORC Industrial Waste Heat-to-Power Market, characterized by innovation and a robust push towards sustainable industrial practices.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    The increasing emphasis on energy efficiency and sustainability within industrial sectors appears to drive the adoption of Organic Rankine Cycle technology for harnessing waste heat, potentially transforming energy management practices globally.

    U.S. Department of Energy

    Orc Industrial Waste Heat To Power Market Drivers

    Growing Industrialization

    The ongoing wave of industrialization across various regions is a pivotal driver for the Global ORC Industrial Waste Heat-to-Power Market Industry. As industries expand, the generation of waste heat increases, creating an opportunity for ORC systems to convert this waste into usable energy. For example, manufacturing sectors, particularly in Asia-Pacific, are witnessing rapid growth, leading to higher energy demands. This industrial expansion is likely to propel the market forward, with estimates suggesting that the market could reach 18.2 USD Billion by 2035, reflecting the increasing reliance on waste heat recovery technologies.

    Market Growth Projections

    The Global ORC Industrial Waste Heat-to-Power Market Industry is projected to experience substantial growth over the next decade. With a market value anticipated to reach 9.45 USD Billion in 2024 and further expand to 18.2 USD Billion by 2035, the industry is poised for significant development. The expected CAGR of 6.13% from 2025 to 2035 underscores the increasing recognition of waste heat recovery technologies across various sectors. This growth trajectory reflects the ongoing efforts to enhance energy efficiency and sustainability in industrial operations.

    Technological Advancements

    Technological innovations in ORC systems are significantly influencing the Global ORC Industrial Waste Heat-to-Power Market Industry. Advances in turbine design, heat exchangers, and working fluids enhance the efficiency and reliability of ORC systems. For instance, the development of organic fluids with lower boiling points allows for effective energy recovery from lower temperature heat sources. These improvements not only optimize energy conversion but also reduce operational costs, making ORC systems more appealing to industries. As a result, the market is poised for growth, with a projected CAGR of 6.13% from 2025 to 2035.

    Government Incentives and Support

    Government incentives and financial support play a crucial role in the growth of the Global ORC Industrial Waste Heat-to-Power Market Industry. Various governments are implementing policies to promote renewable energy technologies, including waste heat recovery systems. These incentives may include tax credits, grants, and subsidies aimed at encouraging industries to invest in ORC systems. Such support not only lowers the initial investment barrier but also enhances the economic feasibility of adopting these technologies. As a result, the market is likely to see increased adoption rates, contributing to its overall expansion.

    Increased Focus on Sustainability

    The Global ORC Industrial Waste Heat-to-Power Market Industry is benefiting from a heightened focus on sustainability and environmental responsibility among industries. Companies are increasingly recognizing the importance of reducing their carbon footprint and enhancing energy efficiency. This shift towards sustainable practices drives the adoption of ORC systems, as they provide a means to recover waste heat and convert it into clean energy. Industries such as cement and steel manufacturing are actively investing in waste heat recovery technologies to meet sustainability goals. This trend is expected to further bolster the market's growth in the coming years.

    Rising Energy Efficiency Standards

    The Global ORC Industrial Waste Heat-to-Power Market Industry is experiencing a surge in demand due to increasingly stringent energy efficiency standards imposed by governments worldwide. These regulations compel industries to optimize energy usage and minimize waste. For instance, the European Union has set ambitious targets for reducing carbon emissions, which encourages the adoption of waste heat recovery technologies. As a result, the ORC systems become a viable solution for industries seeking compliance while enhancing operational efficiency. This trend is expected to contribute to the market's growth, with projections indicating a market value of 9.45 USD Billion in 2024.

    Market Segment Insights

    ORC Industrial Waste Heat-to-Power Market Segment Insights:

    ORC Industrial Waste Heat-to-Power Market Segment Insights:

    ORC Industrial Waste Heat-to-Power Market Technology Insights  

    ORC Industrial Waste Heat-to-Power Market Technology Insights  

    The ORC Industrial Waste Heat-to-Power Market is poised for notable growth, with a significant valuation of 8.89 USD Billion in 2023, expected to rise to 15.2 USD Billion by 2032. This growth is underpinned by a projected CAGR of 6.15 from 2024 to 2032, reflecting the increasing demand for innovative technologies that can convert waste heat into usable energy efficiently. Within this market, technologies such as Organic Rankine Cycle (ORC) Systems, Kalina Cycle Systems, and Thermoelectric Generators are essential for optimizing energy recovery from high-temperature industrial processes.

    Organic Rankine Cycle (ORC) Systems hold a significant position, valued at 3.56 USD Billion in 2023 and expected to reach 6.16 USD Billion by 2032, making it a major player in the sector due to its capacity to utilize low-grade heat sources effectively. The Thermoelectric Generators market, valued at 3.11 USD Billion in 2023, is anticipated to escalate to 5.32 USD Billion by 2032. This technology is notable for its adaptability and capacity to provide power in remote or off-grid locales, marking it as an important player in the energy landscape.

    The Kalina Cycle Systems, while slightly lesser in overall valuation, starting at 2.22 USD Billion in 2023 and projected at 3.72 USD Billion by 2032, showcase significant potential for high-efficiency energy recovery through its unique ammonia-water mixture system, giving it an edge in converting waste heat from lower temperature ranges.

    The diversity within these technologies caters to various industrial needs, emphasizing their strategic importance in promoting energy efficiency and reducing emissions. Overall, the ORC Industrial Waste Heat-to-Power Market segmentation reveals insights into how different technologies address the challenges of energy recovery, with each system contributing to the sector's evolving landscape and pushing towards sustainable industrial practices. The aforementioned market statistics illustrate the substantial growth opportunity in harnessing waste heat resources through these advanced technologies, driven by a need for sustainable energy solutions.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    ORC Industrial Waste Heat-to-Power Market Heat Source Insights  

    ORC Industrial Waste Heat-to-Power Market Heat Source Insights  

    The ORC Industrial Waste Heat-to-Power Market is projected to reach a value of 8.89 billion USD in 2023, with the Heat Source segment playing a crucial role in this growth. This segment encompasses various categories, including Industrial Processes, Geothermal Energy, and Biomass, which significantly contribute to the market's revenue. Industrial Processes are essential as they emulate a wide range of applications in manufacturing, creating substantial opportunities for waste heat recovery. Geothermal Energy stands out as a sustainable option leveraging Earth's heat, thus aiding in cleaner energy production.

    Biomass remains a dominant source due to its availability and environmental benefits, utilizing organic materials for energy generation. With the market statistics showing a consistent upward trend, the importance of each of these categories is notable. The expected growth from 2024 to 2032, driven by technological advancements and increasing energy demands, suggests a robust positive trajectory for the ORC Industrial Waste Heat-to-Power Market. Understanding the ORC Industrial Waste Heat-to-Power Market data and segmentation will be vital for stakeholders aiming to capitalize on these emerging trends and opportunities.

    ORC Industrial Waste Heat-to-Power Market Application Insights  

    ORC Industrial Waste Heat-to-Power Market Application Insights  

    The ORC Industrial Waste Heat-to-Power Market revenue reached 8.89 billion USD in 2023 and is projected to experience steady growth, reflecting a robust interest in the efficient utilization of waste heat. The Application segment encompasses several key areas, notably Power Generation, District Heating, and Combined Heat and Power (CHP). Power Generation is particularly significant as industries are increasingly turning to waste heat recovery systems to lower operational costs and improve energy efficiency. District Heating also plays a vital role, especially in urban centers, where centralized heating solutions reduce environmental impact while providing a reliable energy source.

    Furthermore, the Combined Heat and Power (CHP) approach combines both heat and power generation, thus enhancing overall energy utilization and providing considerable economic benefits to industries. Each of these applications addresses the pressing need for renewable energy sources and reflects the growing focus on sustainability and energy efficiency in various sectors. The continuous advancements in ORC technology further bolster the competitive positioning of these applications within the ORC Industrial Waste Heat-to-Power Market statistics, making them critical components in the ongoing transformation towards cleaner energy solutions.

    ORC Industrial Waste Heat-to-Power Market Capacity Insights  

    ORC Industrial Waste Heat-to-Power Market Capacity Insights  

    The ORC Industrial Waste Heat-to-Power Market is poised for notable growth, with a market valuation of 8.89 billion USD in 2023. A significant aspect of this market is its capacity segmentation, which includes categories like Below 1 MW, 1 MW to 5 MW, and Above 5 MW. The Below 1 MW segment holds a major position in the market due to its suitability for smaller industrial applications, enabling plants to effectively utilize waste heat for power generation with lower initial investment costs.

    The 1 MW to 5 MW segment also plays a vital role, often chosen by medium-sized industries looking to enhance energy efficiency and reduce operational costs.

    Meanwhile, the Above 5 MW category is significant for large-scale industries aiming to improve sustainability and achieve considerable energy output from waste heat. Collectively, these segments reflect the market's ability to cater to various industrial needs, driven by factors such as increased energy efficiency awareness and regulatory pressures for reducing greenhouse gas emissions. The ORC Industrial Waste Heat-to-Power Market statistics highlight these capacity segments as integral to the market's overall growth dynamics.

    ORC Industrial Waste Heat-to-Power Market End User Industry Insights  

    ORC Industrial Waste Heat-to-Power Market End User Industry Insights  

    The ORC Industrial Waste Heat-to-Power Market is projected to reach a valuation of 15.2 USD Billion by 2032, with a strong current value of 8.89 USD Billion in 2023. This market showcases significant potential across various end-user industries, where sectors such as Manufacturing, Oil and Gas, and Food and Beverage play crucial roles. Manufacturing stands out as a major contributor to the market, leveraging waste heat recovery to enhance operational efficiency and reduce energy costs.

    The Oil and Gas industry continuously seeks more sustainable and cost-effective solutions, making it an important player in adopting ORC technologies to convert excess heat into usable power. Meanwhile, the Food and Beverage sector increasingly focuses on energy sustainability, thereby driving demand for waste heat recovery systems. Collectively, these industries significantly influence the ORC Industrial Waste Heat-to-Power Market statistics due to their evolving energy needs and regulatory pushes towards eco-friendly practices, presenting numerous growth opportunities while also facing challenges related to initial investment and technology adoption.

    Get more detailed insights about Orc Industrial Waste Heat To Power Market Research Report – Forecast to 2032

    Regional Insights

    The ORC Industrial Waste Heat-to-Power Market is poised for significant growth, particularly across regional segments. In 2023, North America holds a majority holding with a valuation of 3.0 USD Billion, though Asia-Pacific follows closely with a valuation of 2.4 USD Billion, reflecting its vital role in the global market dynamics. Europe also plays a substantial part, valued at 2.5 USD Billion, indicating its importance in adopting waste heat recovery technologies. Meanwhile, South America, the Middle East and Africa account for smaller shares, valued at 0.6 USD Billion and 0.39 USD Billion, respectively, in 2023.

    The Middle East and Africa may face challenges in adoption due to infrastructural limitations, while South America shows potential for future expansion based on increasing industrial activities. The overall landscape reflects a strategic outlook with North America and Europe dominating the market due to their robust industrial bases and advancements in technology, while Asia-Pacific is rapidly emerging as a significant player, driven by a surge in manufacturing capabilities and energy efficiency initiatives.

    This segmentation highlights the diverse opportunities and the competitive nature of the ORC Industrial Waste Heat-to-Power Market revenue, reinforcing its role as a critical industry for sustainable energy solutions.

    ORC Industrial Waste Heat-to-Power Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    The competitive landscape of the ORC Industrial Waste Heat-to-Power Market is rapidly evolving, driven by increasing demand for energy efficiency and sustainable technologies. As industries strive to minimize their environmental footprint while enhancing productivity, the adoption of Organic Rankine Cycle (ORC) technology has gained momentum. This market is characterized by a blend of established players and emerging companies, each vying for a share in the growing sector of converting waste heat into useful electrical energy.

    Advancements influence the competitive dynamics in technology, regulatory incentives, and the strategic moves of companies focused on innovation and customer-centric solutions. Key players are continuously working on improving their offerings to capture a larger market share and maintain a competitive edge by leveraging technological advancements, partnerships, and expansion strategies.ABB stands out in the ORC Industrial Waste Heat-to-Power Market due to its robust technological expertise and strong market presence. The company has established itself as a leader in providing advanced solutions that optimize energy efficiency across various industrial sectors.

    ABB's strengths lie in its research and development capabilities, its commitment to sustainability, and its extensive portfolio of integrated solutions designed to harness and convert waste heat into electricity effectively.

    The company's global reach enables it to serve a diverse range of markets, thus enhancing its competitive advantage. ABB's focus on innovation allows it to remain at the forefront of the ORC technology evolution, making significant strides in energy savings and overall operational efficiency for its clients. Cospolich is another notable player in the ORC Industrial Waste Heat-to-Power Market, recognized for its specialized approach to waste heat recovery solutions. The company's emphasis on tailored applications within the industrial sector showcases its commitment to meeting specific client needs.

    Cospolich leverages its deep industry knowledge and engineering prowess to design and implement ORC systems that enhance energy efficiency and reduce overall operational costs for users.

    With a focus on high-quality performance and reliability, Cospolich differentiates itself through its innovative yet pragmatic solutions that cater to a range of industrial applications. The company's agility in responding to market demands and its strong customer relationships enhance its competitive position within the global landscape of waste heat to power conversion technologies.

    Key Companies in the Orc Industrial Waste Heat To Power Market market include

    Industry Developments

    In recent months, the ORC Industrial Waste Heat-to-Power Market has witnessed notable progress driven by increasing industrial growth and sustainability initiatives. Companies are increasingly adopting Organic Rankine Cycle (ORC) technology to convert waste heat into usable power, aligning with global efforts to minimize carbon emissions and enhance energy efficiency. Significant investments are being made in research and development to improve the efficiency and reliability of ORC systems, with some firms reporting successful pilot projects that demonstrate substantial energy savings. Additionally, regulatory support and incentives in various regions are fostering a favorable environment for market growth.

    The demand for waste heat recovery solutions is expected to surge as industries seek to optimize operational costs and lessen their environmental impact. Collaborations between technology providers and industrial end-users are becoming more prevalent, facilitating the development of tailored solutions that meet specific operational requirements. As companies continue to prioritize sustainability, the ORC market is poised for steady growth, with optimistic projections for valuation in the coming years.

    Future Outlook

    Orc Industrial Waste Heat To Power Market Future Outlook

    The ORC Industrial Waste Heat-to-Power Market is projected to grow at a 6.13% CAGR from 2024 to 2035, driven by increasing energy efficiency demands and regulatory support.

    New opportunities lie in:

    • Develop advanced ORC systems for low-temperature waste heat recovery in industrial applications.
    • Invest in hybrid systems combining ORC with renewable energy sources for enhanced efficiency.
    • Explore partnerships with manufacturers to integrate ORC technology into existing industrial processes.

    By 2035, the market is expected to achieve substantial growth, positioning itself as a key player in energy recovery solutions.

    Market Segmentation

    ORC Industrial Waste Heat-to-Power Market Capacity Outlook

    • Manufacturing
    • Oil and Gas
    • Food and Beverage

    ORC Industrial Waste Heat-to-Power Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia-Pacific
    • Middle East and Africa  

    ORC Industrial Waste Heat-to-Power Market Technology Outlook

    • Industrial Processes
    • Geothermal Energy
    • Biomass

    ORC Industrial Waste Heat-to-Power Market Application Outlook

    • Below 1 MW
    • 1 MW to 5 MW
    • Above 5 MW

    ORC Industrial Waste Heat-to-Power Market Heat Source Outlook

    • Power Generation
    • District Heating
    • Combined Heat and Power (CHP)

    ORC Industrial Waste Heat-to-Power Market End User Industry Outlook

    • North America
    • Europe
    • South America
    • Asia-Pacific
    • Middle East and Africa  

    Report Scope

    Report Attribute/Metric Details
    Market Size 2022 8.37(USD Billion)
    Market Size 2023 8.89(USD Billion)
    Market Size 2032 15.2(USD Billion)
    Compound Annual Growth Rate (CAGR) 6.15% (2024 - 2032)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2023
    Market Forecast Period 2024 - 2032
    Historical Data 2019 - 2022
    Market Forecast Units USD Billion
    Key Companies Profiled ABB, Cospolich, Veolia, Energy Recovery Inc., General Electric, Caterpillar, Ormat Technologies, CNIM, Ecosphere Technologies, KBR, Benson Marine, Siemens, Clyde Bergemann, Mitsubishi Heavy Industries, Aalborg Energie Technik
    Segments Covered Technology, Heat Source, Application, Capacity, End User Industry, Regional
    Key Market Opportunities 1.       Rising industrial energy costs 2.       Increasing regulations on emissions 3.       Growth in renewable energy integration 4.       Advancements in ORC technologies 5.       Expanding waste heat recovery applications
    Key Market Dynamics 1.       Increasing energy efficiency demands 2.       Government regulations and incentives 3.       Technological advancements in ORC systems 4.       Growing industrial waste heat sources 5.       Rising environmental sustainability concerns
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the expected market size of the ORC Industrial Waste Heat-to-Power Market in 2032?

    The market is expected to be valued at 15.2 USD Billion in 2032.

    What is the projected CAGR for the ORC Industrial Waste Heat-to-Power Market from 2024 to 2032?

    The expected CAGR for the market is 6.15% from 2024 to 2032.

    Which segment of the ORC Industrial Waste Heat-to-Power Market is projected to have the largest market share in 2032?

    The Organic Rankine Cycle (ORC) Systems segment is projected to be valued at 6.16 USD Billion in 2032.

    How much is the North American market for Orc Industrial Waste Heat To Power expected to be worth in 2032?

    The North American market is expected to reach 5.2 USD Billion in 2032.

    What will be the market size of Kalina Cycle Systems in 2032?

    The Kalina Cycle Systems segment is expected to be valued at 3.72 USD Billion in 2032.

    Who are the key players in the ORC Industrial Waste Heat-to-Power Market?

    Key players include ABB, Siemens, General Electric, and Ormat Technologies, among others.

    What is the estimated market value for Thermoelectric Generators in 2032?

    The Thermoelectric Generators segment is projected to be valued at 5.32 USD Billion in 2032.

    How much is the South American ORC Industrial Waste Heat-to-Power Market expected to grow by 2032?

    The South American market is expected to grow to 1.1 USD Billion by 2032.

    What was the market size of the ORC Industrial Waste Heat-to-Power Market in 2023?

    The market was valued at 8.89 USD Billion in 2023.

    What is the projected market size for Europe in 2032?

    The European market is expected to be valued at 4.4 USD Billion in 2032.

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