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    Orc Industrial Waste Heat To Power Market

    ID: MRFR/E&P/30650-HCR
    100 Pages
    Chitranshi Jaiswal
    October 2025

    ORC Industrial Waste Heat-to-Power Market Research Report By Technology (Organic Rankine Cycle (ORC) Systems, Kalina Cycle Systems, Thermoelectric Generators), By Heat Source (Industrial Processes, Geothermal Energy, Biomass), By Application (Power Generation, District Heating, Combined Heat and Power (CHP)), By Capacity (Below 1 MW, 1 MW to 5 MW, Above 5 MW), By End User Industry (Manufacturing, Oil and Gas, Food and Beverage) and By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa) - Forecast to 2035

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    Orc Industrial Waste Heat To Power Market Infographic
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    Orc Industrial Waste Heat To Power Market Summary

    As per MRFR analysis, the ORC Industrial Waste Heat-to-Power Market Size was estimated at 10.01 USD Billion in 2024. The ORC Industrial Waste Heat-to-Power industry is projected to grow from 10.63 USD Billion in 2025 to 19.31 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 6.15 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The ORC Industrial Waste Heat-to-Power Market is poised for substantial growth driven by technological advancements and regulatory support.

    • The market is witnessing a growing adoption of energy recovery solutions, particularly in North America, which remains the largest market.
    • Technological advancements in Organic Rankine Cycle (ORC) systems are enhancing efficiency and performance, appealing to industrial processes.
    • Regulatory support for renewable energy is fostering investment in the Asia-Pacific region, recognized as the fastest-growing market.
    • Increasing energy efficiency demands and rising environmental regulations are key drivers propelling the market forward.

    Market Size & Forecast

    2024 Market Size 10.01 (USD Billion)
    2035 Market Size 19.31 (USD Billion)
    CAGR (2025 - 2035) 6.15%

    Major Players

    General Electric (US), Siemens (DE), Mitsubishi Heavy Industries (JP), Caterpillar Inc. (US), Clyde Bergemann Power Group (DE), Ceres Media (US), Enel Green Power (IT), Cogen Power Technologies (US), Ormat Technologies (US)

    Orc Industrial Waste Heat To Power Market Trends

    The ORC Industrial Waste Heat-to-Power Market is currently experiencing a notable transformation, driven by the increasing emphasis on energy efficiency and sustainability. Industries are progressively recognizing the potential of organic Rankine cycle technology to convert waste heat into usable power, thereby reducing energy costs and minimizing environmental impact. This shift is further supported by government initiatives aimed at promoting renewable energy sources and enhancing energy recovery systems. As a result, the market is witnessing a growing adoption of ORC systems across various sectors, including manufacturing, chemical processing, and power generation. Moreover, advancements in ORC technology are contributing to the market's expansion. Innovations in working fluids and system designs are enhancing the efficiency and reliability of waste heat recovery systems. This evolution appears to be attracting investments from both private and public sectors, as stakeholders seek to capitalize on the benefits of waste heat utilization. The ORC Industrial Waste Heat-to-Power Market seems poised for continued growth, with increasing awareness of the importance of sustainable practices and the potential for significant energy savings. Overall, the market landscape is evolving, presenting opportunities for new entrants and established players alike to innovate and expand their offerings.

    Growing Adoption of Energy Recovery Solutions

    There is an increasing trend towards the implementation of energy recovery solutions within various industries. Companies are recognizing the financial and environmental benefits of harnessing waste heat, leading to a rise in ORC system installations. This trend is likely to continue as industries strive for greater energy efficiency.

    Technological Advancements in ORC Systems

    Recent innovations in organic Rankine cycle technology are enhancing the performance and efficiency of waste heat recovery systems. Developments in working fluids and system configurations are making ORC solutions more attractive to a broader range of applications, potentially expanding market reach.

    Regulatory Support for Renewable Energy

    Government policies and regulations are increasingly favoring renewable energy technologies, including ORC systems. This regulatory support may drive further investment and adoption of waste heat recovery solutions, as industries seek to comply with sustainability mandates and reduce their carbon footprints.

    The increasing emphasis on energy efficiency and sustainability within industrial sectors appears to drive the adoption of Organic Rankine Cycle technology for harnessing waste heat, potentially transforming energy management practices globally.

    U.S. Department of Energy

    Orc Industrial Waste Heat To Power Market Drivers

    Rising Environmental Regulations

    The ORC Industrial Waste Heat-to-Power Market is significantly influenced by stringent environmental regulations aimed at reducing greenhouse gas emissions. Governments are implementing policies that encourage industries to adopt cleaner technologies. For instance, regulations that mandate reductions in carbon emissions are pushing companies to explore waste heat recovery options. The ORC technology offers a viable solution, as it utilizes waste heat that would otherwise be lost, thus contributing to lower emissions. As industries strive to comply with these regulations, the demand for ORC systems is expected to rise, potentially leading to a market growth rate of over 10% annually in the coming years.

    Increasing Energy Efficiency Demands

    The ORC Industrial Waste Heat-to-Power Market is experiencing a surge in demand for energy efficiency solutions. Industries are increasingly pressured to optimize energy consumption and reduce operational costs. This trend is driven by rising energy prices and the need for sustainable practices. According to recent data, industries that implement waste heat recovery systems can achieve energy savings of up to 30%. This not only enhances profitability but also aligns with corporate sustainability goals. As a result, the adoption of Organic Rankine Cycle (ORC) technology is likely to grow, as it effectively converts low-temperature waste heat into usable power, thereby improving overall energy efficiency.

    Technological Innovations in ORC Systems

    The ORC Industrial Waste Heat-to-Power Market is benefiting from continuous technological advancements that enhance the efficiency and reliability of ORC systems. Innovations such as improved working fluids and advanced heat exchangers are making ORC systems more effective in converting waste heat into electricity. Recent studies indicate that modern ORC systems can achieve efficiencies exceeding 20%, which is a notable improvement over older models. These advancements not only increase the attractiveness of ORC technology for industrial applications but also expand its applicability across various sectors, including manufacturing and chemical processing, thereby driving market growth.

    Growing Industrialization and Energy Demand

    The ORC Industrial Waste Heat-to-Power Market is poised for growth due to the increasing pace of industrialization and the corresponding rise in energy demand. As industries expand, the need for efficient energy solutions becomes more pronounced. The integration of ORC systems allows industries to harness waste heat generated during production processes, thus addressing energy shortages while minimizing environmental impact. Projections suggest that the industrial sector's energy consumption will increase by approximately 25% over the next decade, creating a substantial opportunity for ORC technology to play a critical role in meeting this demand.

    Economic Incentives for Renewable Energy Adoption

    The ORC Industrial Waste Heat-to-Power Market is also driven by economic incentives provided by governments to promote renewable energy technologies. Financial support mechanisms, such as tax credits and grants, are encouraging industries to invest in ORC systems. These incentives not only reduce the initial capital investment but also enhance the return on investment for companies adopting waste heat recovery solutions. As industries seek to capitalize on these economic benefits, the adoption of ORC technology is likely to accelerate, contributing to a more sustainable energy landscape.

    Market Segment Insights

    By Technology: Organic Rankine Cycle (ORC) Systems (Largest) vs. Kalina Cycle Systems (Fastest-Growing)

    In the ORC Industrial Waste Heat-to-Power market, Organic Rankine Cycle (ORC) Systems constitute the largest segment, holding a significant portion of the market share due to their established technology and wide range of applications. Kalina Cycle Systems, although currently smaller in scale, are witnessing notable growth, driven by their efficiency in converting low-grade heat into power, thereby attracting increased investment and interest from industrial sectors.

    Technology: ORC Systems (Dominant) vs. Kalina Cycle Systems (Emerging)

    Organic Rankine Cycle (ORC) Systems are the dominant technology in the ORC Industrial Waste Heat-to-Power market, primarily because of their suitability for various low-temperature waste heat sources and extensive industrial applications. They leverage refrigerants for heat transfer, making them highly efficient for energy recovery. On the other hand, Kalina Cycle Systems are emerging gradually, designed to outperform ORC systems under certain conditions by utilizing a mixture of fluids for better thermal efficiency. This innovation positions Kalina systems as an attractive option for industries looking to maximize energy recovery from waste heat.

    By Heat Source: Industrial Processes (Largest) vs. Geothermal Energy (Fastest-Growing)

    In the ORC Industrial Waste Heat-to-Power Market, Industrial Processes account for the largest segment share, dominating the landscape with significant contributions from manufacturing and heavy industries. This segment utilizes surplus heat from production processes, showcasing high efficiency and cost-effectiveness. In contrast, the Geothermal Energy segment is rapidly emerging, driven by increasing investments in renewable energy technologies and the global push for sustainable solutions.

    Industrial Processes: Dominant vs. Geothermal Energy: Emerging

    The Industrial Processes segment represents a dominant force in the ORC market, leveraging waste heat recovery systems to enhance energy efficiency within industrial operations. Characterized by its established infrastructure, it benefits from regulatory incentives promoting energy efficiency. In contrast, the Geothermal Energy segment, while emerging, is gaining traction due to advancements in drilling technology and heightened environmental awareness. It harnesses the earth's natural heat and is positioned for rapid growth as nations transition towards cleaner energy sources, making it an attractive option for future investments.

    By Application: Power Generation (Largest) vs. Combined Heat and Power (Fastest-Growing)

    Within the ORC Industrial Waste Heat-to-Power Market, the application segment showcases significant diversity, with 'Power Generation' currently holding the largest market share. This segment benefits from a wide array of installations in various industries that leverage waste heat to generate electricity efficiently. In contrast, 'Combined Heat and Power (CHP)' follows as the fastest-growing segment, driven by increasing demand for energy-efficient solutions and sustainability initiatives across sectors. 'District Heating' also plays a vital role but remains comparatively smaller in market share.

    Power Generation (Dominant) vs. Combined Heat and Power (Emerging)

    The 'Power Generation' application within the ORC Industrial Waste Heat-to-Power Market remains a dominant player, capitalizing on its extensive usage in industrial processes. Its established technology offers reliable electricity production from waste heat, appealing to operators seeking energy cost savings. Meanwhile, 'Combined Heat and Power (CHP)' is emerging as a strong contender due to heightened efficiency in using fuel sources and growing support from regulations favoring renewable practices. CHP systems allow simultaneous generation of power and useful thermal energy, making them attractive for industries aiming to optimize energy use and reduce emissions.

    By Capacity: Below 1 MW (Largest) vs. 1 MW to 5 MW (Fastest-Growing)

    In the ORC Industrial Waste Heat-to-Power Market, the capacity segment is notably varied, with 'Below 1 MW' holding the largest market share. This category is favored for smaller applications, particularly in industries that generate limited waste heat. Conversely, the '1 MW to 5 MW' range is emerging as the fastest-growing segment, driven by increased adoption of mid-scale installations that capitalize on more substantial waste heat resources, translating to better energy recovery. Growth trends in this market are being significantly influenced by rising industrial energy demands and sustainability goals. As companies seek efficient waste heat recovery solutions, the '1 MW to 5 MW' segment is expanding due to enhanced technology adoption and improving return on investment. The larger capacity installations are often aligned with larger industrial setups, which are increasingly incentivized to harness wasted heat for energy conversion, making this segment highly dynamic.

    Capacity: Below 1 MW (Dominant) vs. 1 MW to 5 MW (Emerging)

    The 'Below 1 MW' segment is dominant in the ORC Industrial Waste Heat-to-Power Market, as it caters to small-scale applications where limited waste heat is produced. These systems are typically easier to install and require less capital investment, making them attractive for smaller industrial players focused on quick returns. In contrast, the '1 MW to 5 MW' segment is labeled as emerging due to its ability to accommodate more extensive waste heat sources, thus appealing to medium-scale industries looking for efficiency and sustainability. The expansion in this segment is fueled by technological advancements that enhance energy recovery efficiency and a growing emphasis on reducing carbon footprints across various sectors.

    By End User Industry: Manufacturing (Largest) vs. Oil and Gas (Fastest-Growing)

    The ORC Industrial Waste Heat-to-Power market is primarily segmented into three end user industries: Manufacturing, Oil and Gas, and Food and Beverage. Among these, the Manufacturing sector holds the largest market share due to its extensive application of waste heat recovery systems to optimize energy efficiency and reduce operational costs. The Oil and Gas sector, while smaller in comparison, is experiencing rapid growth as industries increasingly adopt ORC technology to convert waste heat from processes into sustainable energy, driven by the industry's push for greener operations. Growth trends in the ORC Industrial Waste Heat-to-Power market are significantly influenced by the increasing focus on energy efficiency and reduction of carbon footprints across industries. The Manufacturing segment is capitalizing on technological advancements that allow better integration of ORC solutions, thereby enhancing performance. Simultaneously, the Oil and Gas sector's investment in innovative waste heat recovery systems is propelled by tighter regulations and the demand for renewable energy, establishing it as the fastest-growing segment within the market.

    Manufacturing (Dominant) vs. Food and Beverage (Emerging)

    The dominant Manufacturing sector in the ORC Industrial Waste Heat-to-Power market showcases a robust integration of waste heat recovery systems, significantly enhancing energy efficiency. Industries within this segment leverage ORC technologies to convert surplus heat from processes such as metal forging and chemical production into usable power, leading to operational cost reductions and sustainability benefits. In contrast, the Food and Beverage sector, identified as an emerging player, is gradually adopting ORC technology, focusing on recovering heat from cooking and drying processes. Although currently smaller in scale, this sector's growth trajectory is supported by increasing environmental regulations and consumer preferences for sustainable practices, indicating a promising future for ORC implementations in food production.

    Get more detailed insights about Orc Industrial Waste Heat To Power Market

    Regional Insights

    The ORC Industrial Waste Heat-to-Power Market is poised for significant growth, particularly across regional segments. In 2023, North America holds a majority holding with a valuation of 3.0 USD Billion, though Asia-Pacific follows closely with a valuation of 2.4 USD Billion, reflecting its vital role in the global market dynamics. Europe also plays a substantial part, valued at 2.5 USD Billion, indicating its importance in adopting waste heat recovery technologies. Meanwhile, South America, the Middle East and Africa account for smaller shares, valued at 0.6 USD Billion and 0.39 USD Billion, respectively, in 2023.

    The Middle East and Africa may face challenges in adoption due to infrastructural limitations, while South America shows potential for future expansion based on increasing industrial activities. The overall landscape reflects a strategic outlook with North America and Europe dominating the market due to their robust industrial bases and advancements in technology, while Asia-Pacific is rapidly emerging as a significant player, driven by a surge in manufacturing capabilities and energy efficiency initiatives.

    This segmentation highlights the diverse opportunities and the competitive nature of the ORC Industrial Waste Heat-to-Power Market revenue, reinforcing its role as a critical industry for sustainable energy solutions.

    ORC Industrial Waste Heat-to-Power Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    The competitive landscape of the ORC Industrial Waste Heat-to-Power Market is rapidly evolving, driven by increasing demand for energy efficiency and sustainable technologies. As industries strive to minimize their environmental footprint while enhancing productivity, the adoption of Organic Rankine Cycle (ORC) technology has gained momentum. This market is characterized by a blend of established players and emerging companies, each vying for a share in the growing sector of converting waste heat into useful electrical energy.

    Advancements influence the competitive dynamics in technology, regulatory incentives, and the strategic moves of companies focused on innovation and customer-centric solutions. Key players are continuously working on improving their offerings to capture a larger market share and maintain a competitive edge by leveraging technological advancements, partnerships, and expansion strategies.ABB stands out in the ORC Industrial Waste Heat-to-Power Market due to its robust technological expertise and strong market presence. The company has established itself as a leader in providing advanced solutions that optimize energy efficiency across various industrial sectors.

    ABB's strengths lie in its research and development capabilities, its commitment to sustainability, and its extensive portfolio of integrated solutions designed to harness and convert waste heat into electricity effectively.

    The company's global reach enables it to serve a diverse range of markets, thus enhancing its competitive advantage. ABB's focus on innovation allows it to remain at the forefront of the ORC technology evolution, making significant strides in energy savings and overall operational efficiency for its clients. Cospolich is another notable player in the ORC Industrial Waste Heat-to-Power Market, recognized for its specialized approach to waste heat recovery solutions. The company's emphasis on tailored applications within the industrial sector showcases its commitment to meeting specific client needs.

    Cospolich leverages its deep industry knowledge and engineering prowess to design and implement ORC systems that enhance energy efficiency and reduce overall operational costs for users.

    With a focus on high-quality performance and reliability, Cospolich differentiates itself through its innovative yet pragmatic solutions that cater to a range of industrial applications. The company's agility in responding to market demands and its strong customer relationships enhance its competitive position within the global landscape of waste heat to power conversion technologies.

    Key Companies in the Orc Industrial Waste Heat To Power Market market include

    Industry Developments

    In recent months, the ORC Industrial Waste Heat-to-Power Market has witnessed notable progress driven by increasing industrial growth and sustainability initiatives. Companies are increasingly adopting Organic Rankine Cycle (ORC) technology to convert waste heat into usable power, aligning with global efforts to minimize carbon emissions and enhance energy efficiency. Significant investments are being made in research and development to improve the efficiency and reliability of ORC systems, with some firms reporting successful pilot projects that demonstrate substantial energy savings. Additionally, regulatory support and incentives in various regions are fostering a favorable environment for market growth.

    The demand for waste heat recovery solutions is expected to surge as industries seek to optimize operational costs and lessen their environmental impact. Collaborations between technology providers and industrial end-users are becoming more prevalent, facilitating the development of tailored solutions that meet specific operational requirements. As companies continue to prioritize sustainability, the ORC market is poised for steady growth, with optimistic projections for valuation in the coming years.

    Future Outlook

    Orc Industrial Waste Heat To Power Market Future Outlook

    The ORC Industrial Waste Heat-to-Power Market is projected to grow at a 6.15% CAGR from 2024 to 2035, driven by increasing energy efficiency demands and regulatory support.

    New opportunities lie in:

    • Development of modular ORC systems for diverse industrial applications.
    • Integration of ORC technology with renewable energy sources.
    • Expansion into emerging markets with high industrial waste heat potential.

    By 2035, the market is expected to be robust, driven by innovation and strategic partnerships.

    Market Segmentation

    Orc Industrial Waste Heat To Power Market Capacity Outlook

    • Below 1 MW
    • 1 MW to 5 MW
    • Above 5 MW

    Orc Industrial Waste Heat To Power Market Technology Outlook

    • Organic Rankine Cycle (ORC) Systems
    • Kalina Cycle Systems
    • Thermoelectric Generators

    Orc Industrial Waste Heat To Power Market Application Outlook

    • Power Generation
    • District Heating
    • Combined Heat and Power (CHP)

    Orc Industrial Waste Heat To Power Market Heat Source Outlook

    • Industrial Processes
    • Geothermal Energy
    • Biomass

    Orc Industrial Waste Heat To Power Market End User Industry Outlook

    • Manufacturing
    • Oil and Gas
    • Food and Beverage

    Report Scope

    MARKET SIZE 202410.01(USD Billion)
    MARKET SIZE 202510.63(USD Billion)
    MARKET SIZE 203519.31(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)6.15% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of advanced ORC systems enhances energy efficiency in industrial processes, driving sustainable growth.
    Key Market DynamicsRising regulatory pressures drive adoption of Organic Rankine Cycle technology for efficient industrial waste heat recovery.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the expected market size of the ORC Industrial Waste Heat-to-Power Market in 2032?

    The market is expected to be valued at 15.2 USD Billion in 2032.

    What is the projected CAGR for the ORC Industrial Waste Heat-to-Power Market from 2024 to 2032?

    The expected CAGR for the market is 6.15% from 2024 to 2032.

    Which segment of the ORC Industrial Waste Heat-to-Power Market is projected to have the largest market share in 2032?

    The Organic Rankine Cycle (ORC) Systems segment is projected to be valued at 6.16 USD Billion in 2032.

    How much is the North American market for Orc Industrial Waste Heat To Power expected to be worth in 2032?

    The North American market is expected to reach 5.2 USD Billion in 2032.

    What will be the market size of Kalina Cycle Systems in 2032?

    The Kalina Cycle Systems segment is expected to be valued at 3.72 USD Billion in 2032.

    Who are the key players in the ORC Industrial Waste Heat-to-Power Market?

    Key players include ABB, Siemens, General Electric, and Ormat Technologies, among others.

    What is the estimated market value for Thermoelectric Generators in 2032?

    The Thermoelectric Generators segment is projected to be valued at 5.32 USD Billion in 2032.

    How much is the South American ORC Industrial Waste Heat-to-Power Market expected to grow by 2032?

    The South American market is expected to grow to 1.1 USD Billion by 2032.

    What was the market size of the ORC Industrial Waste Heat-to-Power Market in 2023?

    The market was valued at 8.89 USD Billion in 2023.

    What is the projected market size for Europe in 2032?

    The European market is expected to be valued at 4.4 USD Billion in 2032.

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