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Melt Blown Nonwovens Market Research Report By Application (Face Masks, Air Filtration, Medical Textiles, Protective Clothing, Automotive Filtration), By Fiber Type (Polypropylene, Polyethylene, Polyamide, Polyester, Nylon), By End-Use Industry (Healthcare, Construction, Automotive & Transportation, Consumer Products, Industrial) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2032


ID: MRFR/CnM/29044-HCR | 128 Pages | Author: Priya Nagrale| November 2024

Melt Blown Nonwovens Market Overview


Melt Blown Nonwovens Market Size was estimated at 7.59 (USD Billion) in 2022. The Melt Blown Nonwovens Market Industry is expected to grow from 8.4(USD Billion) in 2023 to 20.9 (USD Billion) by 2032. The Melt Blown Nonwovens Market CAGR (growth rate) is expected to be around 10.66% during the forecast period (2024 - 2032).


Melt_Blown_Nonwovens_Market_1


Source Primary Research, Secondary Research, MRFR Database and Analyst Review


Key Melt Blown Nonwovens Market Trends Highlighted


The Melt Blown Nonwovens Market is witnessing a surge in demand driven by the increasing use of melt-blown nonwovens in the filtration industry, particularly in the production of high-efficiency air filters, face masks, and medical gowns. The growing awareness of airborne contaminants and the need for improved air quality are propelling the market's growth. Moreover, the advancements in technology and the development of innovative melt-blown nonwovens with enhanced properties are creating new opportunities in various industries, such as automotive, construction, and consumer goods. The market is also expected to benefit from the increasing demand for eco-friendly and sustainable nonwovens, leading to the exploration of bio-based and biodegradable materials.


Melt Blown Nonwovens Market Drivers


Increasing Demand for Filtration Applications


Melt blown nonwovens are used in various filtration applications, including air and liquid filtration. These have been in high demand owing to their excellent efficiency, low-pressure drop, and superb particle retention properties. They are used to purify air in air purifiers and HVAC systems, among others, and wastewater treatment facilities due to their filtration capability. The melt blown nonwovens market is expected to see high growth in response to the rapidly growing need for clean air and water especially in developing regions.


The desire of people in emerging economies to live a life on par with that of the developed nations will drive the need for clean air and water in the residential and industrial sectors. Additionally, a growing awareness of the quality of air in closed systems, and the high incidence of respiratory complications caused by poor air quality are also increasing the demand for melt blown nonwovens. For example, according to WHO, globally, about 7 million people die due to air pollution.


Growing Adoption in the Healthcare Industry


Melt blown nonwovens are widely applied in the healthcare industry, including the production of medical devices and protective clothing. Such application is possible due to the fabric’s beneficial properties, such as increased softness, breathability, and resistance to fluid. Melt blown nonwovens can be used to produce surgical gowns, drapes, face masks, and wound dressings. The demand for healthcare products is on the rise, while the COVID-19 pandemic also increased the need for healthcare devices, and the demand for melt blown nonwovens surged, helping the fabric in question to establish itself in the healthcare domain.


Another reason for such tendency is the ongoing emphasis on infection control leading to a growing interest in the ultimate patient safety throughout various healthcare facilities. Additionally, one of the trends contributing to the growth of the melt blown nonwovens market in the healthcare industry is the demand for single-use medical devices.


Expansion of the Automotive Industry


Introduction of Melt Blown Nonwovens in Automotive Industry In the recent decade, the use of melt blown nonwovens has started to become popular in the automotive industry. They are commonly used in both filtration applications and soundproofing. The material is a suitable choice for such applications due to its lightweight and durable features and its high level of filtration efficiency. These products are generally used in the filters found in the air, cabin, and the motor of automobiles.


The increased production of automobiles especially in the developing countries can be regarded as the main factor leading to the utilization of meltblown nonwovens in automotive industry. Additionally, these nonwovens are also starting to be used in filters of electric automobiles that have different filtration systems when compared to conventional vehicles.


Melt Blown Nonwovens Market Segment Insights


 


Melt Blown Nonwovens Market Application Insights  


 


The application segment is crucial for the Melt Blown Nonwovens Market. It determines the nature and direction of growth, and with that, different segments are expected to be profitable. The face mask segment is of particular value. The 2023 face masks segment accounts for a considerable portion of the market’s revenue. The recent COVID-19 pandemic influenced the need for face masks and allowed for robust segment expansion. The air filtration segment also generates a lot of value, benefiting from the growing concern over air quality both inside and outside facilities.Melt blown nonwovens are quite popular as an air filter material due to their efficiency in filtration and the ability to capture fine particles. Medical textiles also offer a worthwhile segment, constantly growing and showing promise. The rising number of chronically ill patients and the expanding range of medical devices and applications also allow for profitable segment development. Melt blown nonwovens are used in a wide range of medical applications, including wound dressings, surgical drapes and gowns, and other materials. Protective clothing is another important segment, with melt blown nonwovens used to produce single-use protective clothing, suits, coveralls, heels, etc.Automotive filtration is also becoming an important market segment due to expanding emission control regulations and the growing popularity of electric vehicles. Melt blown nonwovens are used in this segment to produce air filters designed to remove pollutants and particles that are damaging to the environment. Each of the discussed application segments will likely expand and generate profit and revenue in the future.


Melt_Blown_Nonwovens_Market_2


Source Primary Research, Secondary Research, MRFR Database and Analyst Review


 


 


Melt Blown Nonwovens Market Fiber Type Insights  


 


The Melt Blown Nonwovens Market is segmented based on Fiber Type into Polypropylene, Polyethylene, Polyamide, Polyester, and Nylon. Among these segments, Polypropylene dominated the market in 2023 and is expected to continue its dominance throughout the forecast period, owing to its superior properties such as high strength, good chemical resistance, and melt-blown ability. Polyethylene is another major segment with a significant market share due to its low cost and ease of processing. Polyamide, Polyester, and Nylon are the other segments that contribute to the growth of the Melt Blown Nonwovens Market.The increasing demand for melt-blown nonwovens in various applications, such as filtration, healthcare, and wipes, is driving the growth of the Fiber Type segment in the Melt Blown Nonwovens Market.


 


 


Melt Blown Nonwovens Market End-Use Industry Insights  


 


The end-use industry segment plays a crucial role in shaping the Melt Blown Nonwovens Market. In 2023, the healthcare industry held the largest market share due to the increasing demand for melt-blown nonwovens in medical applications such as face masks, surgical gowns, and wound care products. The construction industry is another significant end-use sector, driven by the use of melt-blown nonwovens in roofing, insulation, and geotextiles. The automotive transportation industry also utilizes melt-blown nonwovens for filtration and soundproofing applications.Consumer products, including diapers, wipes, and filters, represent another major end-use segment. The industrial sector employs melt-blown nonwovens in filtration, insulation, and packaging applications. This growth is attributed to rising demand from various end-use industries, particularly healthcare and construction.


 


 


Melt Blown Nonwovens Market Regional Insights  


 


The regional segmentation of the Melt Blown Nonwovens Market offers a comprehensive analysis of key geographic regions, including North America, Europe, APAC, South America, and MEA. North America dominates the market with a significant revenue share, driven by the presence of well-established healthcare and manufacturing sectors. Europe holds a substantial market share, with Germany, France, and the UK being major contributors. The APAC region is projected to witness the highest growth rate during the forecast period, attributed to the rapidly expanding healthcare industry in countries like China and India.South America and MEA represent emerging markets with promising growth potential as governments prioritize healthcare infrastructure development. The Melt Blown Nonwovens Market segmentation provides valuable insights into regional market dynamics, enabling stakeholders to tailor their strategies and capitalize on growth opportunities.


Melt_Blown_Nonwovens_Market_3


Source Primary Research, Secondary Research, MRFR Database and Analyst Review


Melt Blown Nonwovens Market Key Players And Competitive Insights


The major players involved in the Melt Blown Nonwovens Market are continuously focusing on expanding their product portfolio and their geographical presence. These leading market players are investing huge amounts in research and development of innovative products and technologies. The Melt Blown Nonwovens Market Competitive Landscape includes market players as well as regional players. In order to increase their market presence, market players are adopting the strategies of mergers and acquisitions, joint ventures and partnerships. The market has a high growth rate due to factors like increasing requirements from the medical and healthcare sector, rising awareness surrounding hygiene and increasing disposable income.One of the leading players in the Melt Blown Nonwovens Market is a supplier of advanced materials and solutions. The company is offering melt blow nonwovens for a wide range of applications such as filtration, healthcare and hygiene. The company is highly focused on development, and in this effort, it has developed a proprietary melt blow technology that produces high-value nonwovens with optimal filtration efficiency and breathability. The company is a entity, having manufacturing plants in over 20 countries. Another prominent player in the Melt Blown Nonwovens Market is a leading manufacturer of nonwovens and technical textiles. This company is offering various grades of melt-blown nonwovens for different applications like filtration, medical and industrial. The company is highly concerned about environmental issues, and hence, it uses eco-friendly production techniques, which include the use of recycled materials. The company has a presence and operates in developed and emerging markets.


Key Companies in the Melt Blown Nonwovens Market Include



  • Berry Group, Inc.

  • AhlstromMunksjo

  • Nicefeel Nonwovens Co. Ltd.

  • Freudenberg Group

  • Hollingsworth Vose

  • Fibertex Personal Care A/S

  • Milliken Company

  • Mitsui Chemicals, Inc.

  • Suominen Corporation

  • Jacob Holm Sons A/S

  • Mogul Group

  • Lydall, Inc.

  • Wellman, Inc.

  • ParkerHannifin Corporation


Melt Blown Nonwovens Market Industry Developments


The melt blown nonwovens market is projected to reach USD 20.9 billion by 2032, exhibiting a CAGR of 10.66% during the forecast period (2024-2032). The rising demand for melt blown nonwovens in face masks, air and liquid filtration, and other applications is driving the market growth. Favorable government regulations regarding the use of melt blown nonwovens in healthcare and the increasing adoption of these materials in automotive and construction industries further contribute to market expansion. Ongoing research and development activities to enhance the performance and functionality of melt-blown nonwovens are expected to create new growth opportunities.


Melt Blown Nonwovens Market Segmentation Insights




  • Melt Blown Nonwovens Market Application Outlook



  • Face Masks

  • Air Filtration

  • Medical Textiles

  • Protective Clothing

  • Automotive Filtration


  • Melt Blown Nonwovens Market Fiber Type Outlook



  • Polypropylene

  • Polyethylene

  • Polyamide

  • Polyester

  • Nylon


  • Melt Blown Nonwovens Market End-Use Industry Outlook



  • Healthcare

  • Construction

  • Automotive Transportation

  • Consumer Products

  • Industrial


  • Melt Blown Nonwovens Market Regional Outlook




  • North America




  • Europe




  • South America




  • Asia Pacific




  • Middle East and Africa



Report Attribute/Metric Details
Market Size 2022 7.59(USD Billion)
Market Size 2023 8.4(USD Billion)
Market Size 2032 20.9(USD Billion)
Compound Annual Growth Rate (CAGR) 10.66% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled Berry Group, Inc., AhlstromMunksjo, Nice feel Nonwovens Co. Ltd., Freudenberg Group, Hollingsworth Vose, Fibertex Personal Care A/S, Milliken Company, Mitsui Chemicals, Inc., Suominen Corporation, Jacob Holm  Sons A/S, Mogul Group, Lydall, Inc., Wellman, Inc., ParkerHannifin Corporation.
Segments Covered Application, Fiber Type, End-Use Industry, Regional
Key Market Opportunities Industrial filtration Automotive air filtration Medical applications Battery separator Protective clothing
Key Market Dynamics Rising demand Technological advancements Stringent regulations Environmental concerns Growing awareness
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Melt Blown Nonwovens market is expected to reach 8.4 billion USD in 2023.

The Melt Blown Nonwovens market is expected to reach 20.9 billion USD in 2032.

The Melt Blown Nonwovens market is expected to grow at a CAGR of 10.66% from 2024 to 2032.

North America is expected to hold the largest market share for Melt Blown Nonwovens in 2023.

The filtration application is expected to drive the growth of the Melt Blown Nonwovens market.

Some of the key competitors in the Melt Blown Nonwovens market include Ahlstrom-Munksj, Berkshire Hathaway, Freudenberg Group, Hollingsworth Vose, and Toray Industries.

Some of the challenges facing the Melt Blown Nonwovens market include rising raw material costs and increasing competition from alternative materials.

Some of the opportunities for the Melt Blown Nonwovens market include growing demand from emerging markets and increasing adoption of Melt Blown Nonwovens in new applications.

Some of the trends shaping the Melt Blown Nonwovens market include increasing demand for sustainable products and growing awareness of the benefits of Melt Blown Nonwovens.

Environmental regulations are expected to have a positive impact on the Melt Blown Nonwovens market as they drive demand for sustainable products.

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