Low Voltage Power Control Cable Market

Armoured cables are often used in areas where conduit systems are not feasible or where additional safety is required. Depending on the conductor size and application, armoured LV cables may come with single-core or multi-core configurations. Insulation and sheathing materials used typically include XLPE (cross-linked polyethylene) or PVC, offering thermal resistance and dielectric strength. Armoured cables also conform to standards such as BS 5467 or IS 7098 Part 1 for performance and fire safety. 

Globally, this segment has strong adoption in energy-intensive industries, such as oil & gas, heavy manufacturing, and power distribution, especially in regions with demanding installation environments. Growth in metro rail, industrial automation, and renewable energy sectors is expected to further drive demand for armoured LV cables due to their safety, durability, and reliability in adverse conditions.

Copper cables also exhibit better performance under thermal stress and are less prone to expansion and contraction due to temperature fluctuations, which enhances safety and reduces maintenance costs. These properties make copper core cables the preferred choice for critical applications such as data centers, hospitals, transport infrastructure (e.g., metro systems and airports), oil & gas refineries, and smart buildings. Despite being more expensive than aluminum, copper’s longevity and reliability often offset the upfront cost, particularly in environments demanding low voltage precision and safety compliance. 

Globally, copper core LV cables are manufactured according to standards such as IEC 60228, IS 8130, BS 5467, and others to ensure performance and safety. As electrification spreads and energy efficiency becomes a top priority, copper’s high conductivity supports lower transmission losses an increasingly important factor in green building certifications and sustainable infrastructure projects.

As a result, the demand for flame-retardant, LSZH, and halogen-free cables has risen sharply, especially in high-rise buildings, hospitals, airports, and shopping malls. The global construction output is expected to reach USD 15 trillion by 2030, according to Oxford Economics, providing sustained opportunities for LV cable installation. In addition, the growing adoption of smart homes, green buildings, and LEED-certified structures necessitates reliable cabling infrastructure that can support automation, IoT integration, and renewable energy sources like rooftop solar. 

Modular construction and prefabrication trends are also encouraging the use of factory-assembled, easy-to-install cable systems. Regional markets such as India, Southeast Asia, and the Middle East are witnessing a surge in infrastructure investment, thereby accelerating demand in this segment. As energy codes become more stringent and building automation becomes the norm, the role of high-performance LV power and control cables in this sector is expected to grow substantially.

The global building construction boom especially in regions like Asia-Pacific, the Middle East, and Africa has significantly boosted demand for sub-1 kV LV cables. These cables are also widely used in applications such as internal wiring, distribution boards, data centers, offices, hotels, and shopping malls. Materials such as PVC and XLPE are commonly used for insulation and sheathing, while LSZH (Low Smoke Zero Halogen) variants are gaining popularity for added fire safety. 

Regulatory standards like IS 1554 Part 1, IEC 60227, and BS 6004 govern this segment to ensure performance and reliability. With growing investments in electrification, smart buildings, and infrastructure, this voltage segment continues to experience high-volume demand globally. Furthermore, retrofitting projects in mature economies, including the U.S. and Europe, are contributing to sustained replacement demand in this category.

Figure 1: Low Voltage Power and Control Cable Market, By Voltage Rating, 2024 & 2035 (USD Billion)

Aluminium conductors, on the other hand, offer a lightweight and cost-effective alternative for applications where lower conductivity can be tolerated, such as long-distance power distribution or utility-scale infrastructure. Conductors may be solid or stranded, with stranded conductors offering improved flexibility for installations in tight spaces or dynamic mechanical environments. Stranding classes (Class 1 to Class 5/6 as per IEC 60228) define the conductor's mechanical flexibility and are chosen based on installation requirements rigid for fixed wiring and flexible for machinery and control panels. Conductors are also available in tinned or plated variants, especially for marine, chemical, and corrosion-prone environments. 

Regulatory and quality standards like IEC 60228, IS 8130, BS EN 60228, and ASTM B3/B8 govern the classification, resistance, and construction of conductors to ensure optimal performance and safety. With rising adoption of renewable energy systems, smart grids, and energy-efficient buildings, the demand for conductors that can support low loss, sustainable, and high-temperature operations is growing. Innovations such as high-conductivity aluminium alloys and nano-coated copper strands are also emerging to meet evolving performance requirements.