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Intelligent Motor Controller Market Share

ID: MRFR//6184-HCR | 111 Pages | Author: Chitranshi Jaiswal| December 2024

The intelligent motor controller market is witnessing notable trends, reflecting the growing integration of smart technologies in industrial processes and automation. One significant trend is the increasing adoption of intelligent motor controllers in various industries, driven by the need for improved energy efficiency, precise control, and predictive maintenance capabilities. These controllers leverage advanced sensors, communication technologies, and embedded intelligence to enhance motor performance and optimize energy consumption. As industries strive for greater operational efficiency and sustainability, the demand for intelligent motor controllers is on the rise.

Moreover, the market is experiencing a shift towards the implementation of Industrial Internet of Things (IIoT) solutions, influencing the design and functionality of intelligent motor controllers. The integration of IIoT technologies allows for real-time monitoring, data analytics, and remote control of motorized systems. This trend aligns with the broader Industry 4.0 paradigm, where interconnected devices contribute to the creation of smart factories and enable more agile and responsive industrial processes.

The intelligent motor controller market is also influenced by the increasing focus on condition-based maintenance and predictive analytics. Smart motor controllers can collect and analyze data related to motor performance, temperature, vibration, and other key parameters. This data-driven approach enables predictive maintenance strategies, helping industries to identify potential issues before they escalate into costly breakdowns. The trend towards predictive analytics is empowering businesses to move from reactive to proactive maintenance practices, enhancing overall system reliability and reducing downtime.

Another noteworthy trend is the demand for modular and scalable intelligent motor controllers. Industries are seeking flexible solutions that can adapt to changing operational requirements and accommodate future expansions. Modular controllers enable easy integration with existing systems, while scalability ensures that the controllers can handle varying loads and applications. This trend is particularly relevant in industries such as manufacturing, where production processes evolve, and adaptability is a key factor in optimizing efficiency.

Furthermore, the market is witnessing advancements in energy-efficient motor control technologies. Intelligent motor controllers are designed to optimize energy usage by adjusting motor speed and torque based on real-time demand. This energy-saving capability aligns with global efforts to reduce carbon emissions and improve sustainability across industries. Manufacturers are focusing on developing controllers with high-efficiency algorithms and power electronics to contribute to the overall energy conservation goals of end-users.

Technological convergence is playing a crucial role in shaping the intelligent motor controller market. The integration of intelligent motor control with other technologies, such as artificial intelligence (AI) and machine learning, is enhancing system intelligence and adaptability. AI-powered algorithms can optimize motor performance based on historical data, environmental conditions, and specific operational requirements. This trend is paving the way for more autonomous and self-learning motor control systems, contributing to increased efficiency and reliability.

Market consolidation and strategic partnerships are also evident in the intelligent motor controller market. Companies are engaging in mergers, acquisitions, and collaborations to enhance their technological capabilities, broaden their product portfolios, and strengthen their market presence. This trend is driven by the recognition that a comprehensive approach to industrial automation requires expertise in both motor control technologies and the broader ecosystem of intelligent automation solutions.

In conclusion, the intelligent motor controller market is undergoing significant transformations driven by the increasing demand for energy efficiency, the integration of IIoT technologies, a focus on predictive analytics and condition-based maintenance, the adoption of modular and scalable solutions, advancements in energy-efficient motor control technologies, technological convergence with AI, and market consolidation. As industries continue to prioritize smart and connected solutions, intelligent motor controllers are expected to play a pivotal role in optimizing industrial processes, reducing energy consumption, and contributing to the overall efficiency and sustainability of industrial operations.

Covered Aspects:

Report Attribute/Metric Details
Base Year For Estimation   2021
Historical Data 2019 & 2020
Forecast Period   2022-2030
Growth Rate (2022-2030

Global Intelligent Motor Controller Market Overview


Intelligent Motor Controller Market Size was valued at USD 0.66 billion in 2023. The Intelligent Motor Controller Market industry is projected to grow from USD 0.69 billion in 2024 to USD 1.06 billion by 2032, exhibiting a compound annual growth rate (CAGR) of 4.8% during the forecast period (2024 - 2032).


Global Intelligent Motor Controller Market Overview1


Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review


Automation and its related developments are emerging as a growing trend across various industries. Challenges for the market like high labor costs and competitive rivalry have triggered the demand for automated systems, as a part of the intelligent motor controller market. Automated systems replace manual labor in various industrial processes. 


The impact on IMCCs, due to advancements in technology, made its components like electromechanical relays, followed by others like circuit breakers and electronic devices, such as variable frequency drives, more robust and, in turn, increased the robustness of the IMCCs. The lifecycle of an IMCC is more than 20 years, which tremendously reduces the equipment replacement rate.


The motor adoption rate is high globally, and various industries such as power generation, food & beverage, manufacturing, and others benefit from a high number of motor installations. Such participating industries in the global industry lay emphasis on the development of efficient motors. It helps to augment their savings and cost reduction. 


It is a key market factor driving the global market growth. Automaker market players like Toyota, Mazda, and BMW expand their operations across North America in the international market. Some Asian regions can be potential buyers of IMCC over the forecast period.


Global Intelligent Motor Controller Market is projected to grow at a significant rate during the forecast period owing to the rising demand for smart and intelligent motor control devices, including intelligent motor controllers. Government across the globe are focusing on implementing stringent regulations in terms of energy efficiency. 


For instance, the U.S. Department of Energy (DOE) has been setting the standards for consumer, commercial, and industrial equipment since the establishment of the Energy Policy and Conservation Act (EPCA) of 1975. Regulations regarding motion control and drive systems are now moving to the forefront following earlier improvements in motor efficiencies, thereby driving the global market for intelligent motor controllers.


Intelligent Motor Controller Market Key Players


Some of the key players operating in the global intelligent motor controller industry are ABB (Switzerland), General Electric (US), Mitsubishi Electric Corporation (Japan), Schneider Electric (France), Siemens (Germany), Larsen & Toubro (India), Lsis Co. Ltd (South Korea), NXP Semiconductors (Netherlands), Rochwell Automation (US), Fairford Electronics (UK).


Recent Developments


In October 2020, Rockwell Automation, a popular market player, unveiled Allen-Bradley Motor Control Centers known as CENTERLINE 2500 motor control centers. They are the same size as a standard unit and are available in 2-10 modules. The new MCCs have been designed for offshore applications due to the needs related to enhanced safety features.


Rockwell Automation has added five new members to its Machine Safety System Integrator program. It was created in 2014, and the program helps industrial companies identify system integrators with current safety standards expertise, and a proven track record in designing safety systems.


Increased industrial plant up-time, increasing motor efficiency and energy savings, and the growing demand for smart, multifunctional, and integrated motor control and protection devices are some of the major factors that are expected to drive the global intelligent motor controller market.


Moreover, the increasing adoption of industrial automation in developed regions present significant opportunities for intelligent motor controller market. Moreover, governments across the world are focusing on reducing energy consumption in industries and households by encouraging them to use energy-saving techniques. Intelligent motor controllers offer an ideal solution for energy saving by increasing the efficiency of the machines using AC and DC power. This will help to increase the growth of intelligent motor controller market.


Intelligent Motor Controller Market Segmentation


Global Market has been segmented based on voltage, motor type, application, end-use, and region. On the basis of voltage, the market has been divided into low and medium. The low voltage sub-segment dominates the market as most applications in the low voltage segment are fixed speed applications. Intelligent motor controllers are a cost-effective solution for motor control and protection as compared to other alternatives. 


The global Intelligent motor controller market is expected to grow at ~5.50% CAGR during the forecast period 2022-2030, due to increasing motor efficiency and energy savings. Market Segmentation on implementing stringent regulations in terms of energy efficiency. For instance, the U.S. Department of Energy (DOE) has been setting the standards for consumer, commercial, and industrial equipment since the establishment of the Energy Policy and Conservation Act (EPCA) of 1975.


Regulations regarding motion control and drive systems are now moving to the forefront following earlier improvements in motor efficiencies, thereby driving the global market for intelligent motor controllers. The global intelligent motor controller market has been segmented based on voltage, motor type, application, end-use, and region. On the basis of voltage, the market has been divided into low and medium. 


The low voltage sub-segment dominates the market as most applications in the low voltage segment are fixed speed applications. Intelligent motor controllers are a cost-effective solution for motor control and protection as compared to other alternatives. 


Intelligent Motor Controller Market


Global Intelligent Motor Controller Market Synopsis


The global intelligent motor controller is expected to witness a moderate growth rate during the forecast period. According to the International Energy Agency, in 2016, investments in energy-efficient appliances continued to grow by 9% and is expected to reach USD 231 billion by 2020. 


China showed the highest growth rate at 24%, followed by countries in Europe. Investments in energy efficient appliances and their use in end-use industries, such as oil & gas and power generation, have helped drive the global intelligent motor controller market.


Intelligent motor controllers are a new class of integrated circuits (IC), which save significant engineering expenses while building high-performance motor drives for multi-phase motors, such as brushless DC motors and three-phase AC induction motors.


These controllers are specifically designed to meet the requirements of low-cost, variable-speed, and 3-phase AC motor control systems. These motor controllers are also adaptable and configurable, based on their working condition. Some of the major application areas where intelligent motor controllers are deployed are low horsepower HVAC motors, commercial laundry and dishwashers, process control, pumps, and fans.

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