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Hydrocracking Market Research Report By Feedstock (Vacuum Gas Oil, Atmospheric Gas Oil, Heavy Gas Oil, Others), By Technology (Single-Stage Hydrocracking, Two-Stage Hydrocracking, Multi-Stage Hydrocracking), By Product Type (Jet Fuel, Diesel Fuel, Gasoline, Others), By Reactor Type (Slurry Reactor, Fixed Bed Reactor, Ebullated Bed Reactor) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2032


ID: MRFR/CnM/23286-HCR | 100 Pages | Author: Priya Nagrale| September 2024

Global Hydrocracking Market Overview


As per MRFR analysis, the Hydrocracking Market Size was estimated at 89.5 (USD Billion) in 2022. The Hydrocracking Market Industry is expected to grow from 92.91(USD Billion) in 2023 to 130.0 (USD Billion) by 2032. The Hydrocracking Market CAGR (growth rate) is expected to be around 3.81% during the forecast period (2024 - 2032).


Key Hydrocracking Market Trends Highlighted


The Hydrocracking Market is experiencing a surge in demand driven by the rising need for clean and efficient transportation fuels. With stringent environmental regulations mandating lower emissions and a growing emphasis on sustainability, hydrocracking has emerged as a crucial process in the refining industry. The ability of hydrocracking to convert heavy feedstocks such as vacuum gas oil and heavy gas oil into high-quality middle distillates like jet fuel, gasoline, and diesel is a significant factor contributing to its market growth.Key drivers in the hydrocracking market include the increasing demand for low-emission fuels, the growing adoption of Euro III and IV emission norms in developing countries, and the phasing out of traditional gasoline and diesel fuels. Opportunities for growth lie in the exploration of renewable feedstocks and the development of novel hydrocracking catalysts to enhance efficiency and reduce operating costs. Recent trends in the market include the integration of hydrocracking with other refining processes, the use of advanced process control systems, and the adoption of digitalization to optimize operations and increase profitability.


Hydrocracking Market Overview


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Hydrocracking Market Drivers


Increasing Demand for Lighter Transportation Fuels


One of the major drivers of the hydrocracking market is the booming global demand for lighter transportation fuels, including gasoline and jet fuel. Hydrocracking is a refining process that converts heavy, high-sulfur crude oil into cleaner, lighter products that meet modern fuel specifications. As such, the process is always in demand, along with rising global demand for lighter fuels. As a result, the Hydrocracking Market Industry is set to grow by 3.81% from 2024 to 2032, reaching a total market size of 130.0 (USD Billion) by 2032.A significant factor that drives the growth of the industry is the increased demand for lighter transportation fuels. On the other hand, hydrocracking is a versatile process that can produce a variety of products, such as gasoline, diesel fuel, jet fuel, heating oil, or feedstocks for other refining processes, such as catalytic reforming or isomerization-based processes. With the growing global demand for transportation fuels, all the applications of hydrocracking are also on the rise.Despite the growing push towards electric transport, the global demand for transportation fuels will continue to increase because of the growing popularity of gasoline automobiles, air travel, and diesel fuel for trucking and other heavy-duty applications. With that, two of the major drivers of the hydrocracking market are the increased demand for transportation fuels and the growing demand for lighter fuels because of the modern standards for emissions they can meet.Both the overall industries and hydrocracking specifically will continue to be in demand as these trends continue.


Technological Advancements in Hydrocracking Processes


The market is also influenced by technological developments in hydrocracking processes. The developments have led to the advent of more efficient and lower-cost hydrocracking technologies. As such, hydrocracking is increasingly becoming a viable alternative to refiners seeking to produce cleaner and lighter fuels. Among the most noteworthy technological developments in hydrocracking is the development of new-generation catalysts. The catalysts are characterized by high activeness and selectiveness and are especially responsible for lowered operating costs and enhanced conversion rates.Notably, with these catalysts, refiners can produce more gasoline and other lighter products from every barrel of crude. The second technology development lies in new reactor designs. The reactors are characterized by enhanced effectiveness in mixing the reactants and catalysts. In so doing, they achieve faster reaction rates and higher yields. Going forward, attributed to the advancements of hydrocracking, refiners have an easy path to the production of cleaner and lighter.As the advancements continue fueling change, the demand for the technology and its services is expected to increase.


Government Regulations and Incentives


Lastly, government regulations and incentives also constitute notable factors contributing to the upsurge of the hydrocracking market. In many countries, governments have established regulations to reduce the sulfur content of fuels. This is fueling the uptake of hydrocracker technology, which is one of the best ways to remove sulfur from crude oil. Furthermore, there are incentives that the governments offer to refiners who invest in hydrocracking technology.The incentives vary from tax relief, grants, and support in other monetary ways. The refiners are hence encouraged to invest in hydrocracker technology hence leading to the growth of the Hydrocracking Market Industry.


Hydrocracking Market Segment Insights:


Hydrocracking Market Feedstock Insights


The feedstock segment of the Hydrocracking Market is divided into Vacuum Gas Oil, Atmospheric Gas Oil, Heavy Gas Oil, and Others. Vacuum Gas Oil held the largest market share of 45% in 2023 and is projected to maintain its lead over the forecast period. Its widespread use can be attributed to the optimal properties of Vacuum Gas Oil for producing high-quality transportation fuels and other valuable products. Atmospheric Gas Oil accounted for a sizable share of 30% in 2023, with the segment set to contract more than the others in the forecast period chiefly because Vacuum Gas Oil is jostling for a prominent position in the market and it influences the other two segments also.In addition, the segment is highly cost-effective, given that it is widely available. Heavy Gas Oil is used to manufacture heavy fuel oils and lubricants and occupied a share of 20% in 2023 and is likely to expand more than the other two segments from 2024 to 2032. The Others segment includes feedstocks such as residuum and coker gas oil. It is expected to grow stably and occupy a market share of about 5% by 2032. Factors influencing the market expansion include the unabated worldwide demand for transportation fuels, particularly in developing economies, and the increasing popularity of hydrocracking technology to produce eco-friendly and efficient fuels.Moreover, the choice of feedstocks is a key determinant that affects the overall market outlook since each category affects the relative dynamics of the whole system.


Hydrocracking Market Feedstock Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Hydrocracking Market Technology Insights


The Hydrocracking Market segmentation by technology comprises Single-Stage Hydrocracking, Two-Stage Hydrocracking, and Multi-Stage Hydrocracking. Among these, the Single-Stage Hydrocracking segment held the largest market share in 2023 and is projected to continue its dominance throughout the forecast period. The growth of this segment can be attributed to its ability to process a wide range of feedstocks and produce high-quality products. Additionally, the Two-Stage Hydrocracking segment is anticipated to exhibit a significant growth rate during the forecast period due to its efficiency in converting heavy feedstocks into lighter products.The increasing demand for cleaner fuels and the need to optimize refining processes are driving the growth of the Two-Stage Hydrocracking segment.


Hydrocracking Market Product Type Insights


The market growth is attributed to the increasing demand for transportation fuels, stringent emission regulations, and government initiatives to promote clean energy sources. Refineries are prioritizing the adoption of hydrocracking technologies to meet the growing demand for cleaner fuels and reduce emissions. In terms of product type, the market is segmented into jet fuel, diesel fuel, gasoline, and others. Diesel fuel held the largest market share in 2023 and is projected to maintain its dominance in the coming years. The increasing demand for diesel fuel in transportation and industrial applications, coupled with its cost-effectiveness, is driving the growth of this segment.Jet fuel is another major product type, with its demand primarily driven by the aviation industry. The growing air travel and the need for high-quality jet fuel are contributing to the growth of this segment. Gasoline, primarily used in automobiles, is expected to witness steady growth due to the increasing demand for personal transportation. The "others" segment includes various other products derived from hydrocracking, such as naphtha, LPG, and propylene, which find applications in various industries.


Hydrocracking Market Reactor Type Insights


The Hydrocracking Market revenue from the Reactor Type segment was valued at USD 64.9 billion in 2023 and is expected to reach USD 85.3 billion by 2032, exhibiting a CAGR of 3.2% during the forecast period. Slurry Reactor held the largest market share in 2023, accounting for 38.5% of the Hydrocracking Market revenue. This can be attributed to its superior performance in terms of product yield and quality. Fixed Bed Reactor is expected to witness the fastest growth during the forecast period, owing to its advantages such as low operating costs and high efficiency.


Hydrocracking Market Regional Insights


The regional segmentation of the Hydrocracking Market market offers insights into the market's geographic performance and growth potential. North America holds a significant share of the market, driven by the presence of major refining hubs and increasing demand for high-quality transportation fuels. Europe is another prominent region, with a well-established petrochemical industry and strict environmental regulations promoting the adoption of cleaner technologies like hydrocracking. APAC is expected to witness substantial growth over the forecast period, owing to the rising demand for fuel and petrochemical products in emerging economies like China and India.South America and MEA are also expected to contribute to the market's growth, although at a slower pace compared to other regions.


Hydrocracking Market Regional Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Hydrocracking Market Key Players And Competitive Insights:


Major players in Hydrocracking Market industry are constantly vying to gain a competitive edge in the market. Leading Hydrocracking Market players are focusing on research and development to introduce innovative products and technologies that cater to evolving customer needs. Strategic partnerships and collaborations are becoming increasingly common in the Hydrocracking Market as companies seek to combine their strengths and resources to enhance their market position. The Hydrocracking Market landscape is expected to remain highly competitive in the coming years, with new entrants and established players alike seeking to expand their market share. The competitive landscape is expected to intensify further as companies seek to capitalize on the growing demand for hydrocracking solutions in various end-use industries.Haldor Topsoe, a leading player in the Hydrocracking Market, is known for its advanced hydrocracking catalysts and technologies. The company has a strong global presence and is focused on providing customized solutions to meet the diverse needs of its customers. Topsoe's commitment to innovation has enabled it to maintain its position as a leader in the industry. The company is actively involved in the research and development of new hydrocracking technologies, and it holds a number of patents in this field. Topsoe's focus on customer satisfaction and its ability to deliver high-quality products and services have contributed to its success in the Hydrocracking Market.Honeywell UOP, another major player in the Hydrocracking Market, is recognized for its expertise in process technology and catalyst development. The company has a long history of innovation in the field of hydrocracking, and it offers a wide range of hydrocracking solutions to its customers. Honeywell UOP's focus on providing cost-effective and efficient solutions has made it a preferred partner for many refineries worldwide. The company's commitment to sustainability and its ability to meet the evolving environmental regulations have further strengthened its position in the Hydrocracking Market. Honeywell UOP's global presence and its strong customer support network have also contributed to its success in the industry.


Key Companies in the Hydrocracking Market Include:



  • Chevron

  • Shell

  • Eni

  • Marathon Petroleum

  • PBF Energy

  • CNPC

  • Neste

  • TotalEnergies

  • ExxonMobil

  • Sinopec

  • Valero Energy

  • Saudi Aramco

  • Phillips 66

  • Reliance Industries

  • BP


Hydrocracking Market Industry Developments


The Hydrocracking Market is projected to reach USD 130.0 billion by 2032, exhibiting a CAGR of 3.81% during the forecast period (2024-2032). The growing demand for cleaner fuels and the need to reduce greenhouse gas emissions are driving the market growth. Hydrocracking is a refining process that converts heavy crude oil into lighter products such as gasoline and diesel. It is a more environmentally friendly alternative to other refining processes, as it produces less sulfur dioxide and nitrogen oxides.Recent news developments in the hydrocracking market include: In January 2023, Chevron announced plans to invest USD 1 billion in a hydrocracking unit at its Richmond, California refinery. The new unit will be able to process 100,000 barrels of heavy crude oil per day. In February 2023, Saudi Aramco announced plans to build a new hydrocracking complex in Jubail, Saudi Arabia. The complex will have a capacity of 400,000 barrels of crude oil per day. In March 2023, BP announced plans to acquire Cenovus Energy's refining assets in Canada. The acquisition includes a hydrocracking unit in Edmonton, Alberta.These developments indicate a growing interest in hydrocracking as a refining technology. The increasing demand for cleaner fuels and the need to reduce greenhouse gas emissions are expected to continue to drive market growth in the coming years.


Hydrocracking Market Segmentation Insights


Hydrocracking Market Feedstock Outlook





    • Vacuum Gas Oil

    • Atmospheric Gas Oil

    • Heavy Gas Oil

    • Others




 Hydrocracking Market Technology Outlook





    • Single-Stage Hydrocracking

    • Two-Stage Hydrocracking

    • Multi-Stage Hydrocracking




 Hydrocracking Market Product Type Outlook





    • Jet Fuel

    • Diesel Fuel

    • Gasoline

    • Others




 Hydrocracking Market Reactor Type Outlook





    • Slurry Reactor

    • Fixed Bed Reactor

    • Ebullated Bed Reactor




 Hydrocracking Market Regional Outlook





    • North America

    • Europe

    • South America

    • Asia Pacific

    • Middle East and Africa



Report Attribute/Metric Details
Market Size 2022 89.5(USD Billion)
Market Size 2023 92.91(USD Billion)
Market Size 2032 130.0(USD Billion)
Compound Annual Growth Rate (CAGR) 3.81% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled Chevron, Shell, Eni, Marathon Petroleum, PBF Energy, CNPC, Neste, TotalEnergies, ExxonMobil, Sinopec, Valero Energy, Saudi Aramco, Phillips 66, Reliance Industries, BP
Segments Covered Feedstock, Technology, Product Type, Reactor Type, Regional
Key Market Opportunities Increasing demand for light transportation fuels Growing refining capacity in developing countries Technological advancements in hydrocracking processes Rising production of heavy crude oil Expanding petrochemical industry
Key Market Dynamics Rising fuel demand, increasing environmental regulations, technological advancements, growing petrochemical industry, and expanding refining capacity.
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Hydrocracking Market is expected to reach a valuation of USD 92.91 billion in 2023.

The Hydrocracking Market is projected to grow at a CAGR of 3.81% from 2024 to 2032.

The Asia-Pacific region is expected to hold the largest market share in the Hydrocracking Market in 2023 due to the increasing demand for refined petroleum products in the region.

The transportation segment is expected to drive the growth of the Hydrocracking Market, as hydrocracking is widely used to produce high-quality transportation fuels such as gasoline and diesel.

Some of the key competitors in the Hydrocracking Market include ExxonMobil, Chevron, Shell, BP, and TotalEnergies.

The major factors driving the growth of the Hydrocracking Market include the increasing demand for refined petroleum products, the need for cleaner fuels, and the adoption of stricter environmental regulations.

The challenges faced by the Hydrocracking Market include the high cost of hydrocracking units, the complexity of the technology, and the environmental concerns associated with the process.

The opportunities for growth in the Hydrocracking Market include the development of new technologies, the expansion of the market into new regions, and the increasing demand for cleaner fuels.

The key trends in the Hydrocracking Market include the adoption of advanced technologies, the development of new catalysts, and the integration of hydrocracking with other refining processes.

The future outlook of the Hydrocracking Market is positive, with the market expected to grow steadily over the next decade. The increasing demand for refined petroleum products, the need for cleaner fuels, and the adoption of stricter environmental regulations are expected to continue to drive the growth of the market.

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