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Honeycomb Packaging Market Analysis

ID: MRFR//3440-HCR | 188 Pages | Author: Pradeep Nandi| November 2024

Increasing demand for environmentally friendly packages has influenced the dynamics within the honeycomb packaging market space. Today’s society is increasingly concerned about climate change and pollution, hence consumers go for alternatives that serve both functional purposes and save our planet from these harms. Because it is light yet very strong, Honeycomb Packaging now enjoys massive popularity across electronics as well as automobiles together with food industry.

Sustainability remains one of the key drivers shaping the Honeycomb Packaging industry today. Companies in many industries are looking for ways to pack products more sustainably reducing their carbon footprint and minimizing environmental impacts resulting from operations Sustainability goals are best addressed when honeycombs are used for packaging as they are biodegradable and recyclable.

Additionally, increased awareness on the product protection factor is a driver of honeycomb packaging demand. The unique hexagonal shape in honeycombing packaging provides excellent cushioning effect thereby preventing damage to fragile items during transportation or storage. This attribute has made it more preferable by industries such as electronics and pharmaceuticals which require goods not to break up in case of movement.

Also, the market’s dynamics of honeycomb packaging have been driven by innovation. It involves manufacturer’s commitment towards research aimed at enhancing qualities of honeycomb material so that it can be more appropriate for diverse uses. Consequently, this approach based on innovation led to the creation of customized honeycombs applicable across various sectors depending on their specific needs thus widening the market.

However, in some areas such as high manufacturing costs and inadequate knowledge on honeycomb packaging hamper the expansion of these markets. Some companies may face a challenge to invest initial capital for establishing honeycomb packaging production facilities. Moreover, it is essential to make people aware of this aspect in areas where consumers do not understand its importance.

Its resistance against fracture, folding as well as peeling is very weak which therefore limits its use at many levels. Due to the low processing properties it cannot easily be used in box-like packages such as corrugated boxes making it less automated during production processes. Printing and packaging size is smaller than average. The majority of boxes made under the manufacturing operations in question are rectangular ones (Honeycomb Packaging Market).

Global Honeycomb Packaging Market Overview


Honeycomb Packaging Market Size was valued at USD 11.8 Billion in 2023. The Honeycomb Packaging industry is projected to grow from USD 12.47 Billion in 2024 to USD 18.30 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 4.92% during the forecast period (2024 - 2032). Increasing need for sustainable packaging from numerous businesses, as well as increased use of mobile phones are the key market drivers enhancing the market growth.


Honeycomb Packaging Market


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Honeycomb Packaging Market Trends



  • The rising automobile market in emerging economies is significantly driving market growth


Market CAGR for honeycomb packaging is being driven by the growing automotive market in emerging economics. Honeycomb packaging is used in the automobile industry to bundle vehicle parts. The  automobile sector is predicted to expand in response to increased demand from emerging economies such as China and India. In comparison to established markets, India and China have low car penetration. The automotive industry's sales are predicted to climb as the middle-class population grows and their disposable money improves, as owning a car is one of their objectives.  automotive production is expected to increase during the predicted period. OEMs will expand output of automotive parts utilised in the final automobile vehicle as the automotive industry's market grows. As a result, the growing need for honeycomb packaging required to pack automotive parts will propel the  honeycomb packaging market.


Additionally, the products sold in the e-commerce sector must be securely wrapped. Otherwise, they risk being damaged while being sent or moved over large distances. This might raise the likelihood of consumers not using the same supplier again by 50%. As a result, e-commerce companies employ protective packaging, such as honeycomb packaging. Furthermore, consumers may utilise the Internet to openly express their discontent with the supplier's service. This may result in an unfavourable public perception of the supplier. Even if a customer returns a faulty item, the corporation must absorb the additional costs. As a result, it is critical for e-commerce businesses to invest in superior packaging to secure their items. The Internet is widely used at the moment. This has led to the expansion of the e-commerce business in recent years. During the projection period, the industry is expected to grow further. Growing e-commerce sales will enhance the demand for honeycomb packaging, propelling the worldwide honeycomb packaging market forwards.


Furthermore, because to their outstanding compression strength and recyclable nature, paper honeycomb products are increasingly being used in industrial packaging applications, which will drive market revenue growth.


New Container Board Machine in Italy (March 2023): DS Smith has joined hands with Valmet to install a new container board machine at the Porcari facility in Italy. It is anticipated that this machine will help meet an increased demand for sustainable packaging while, at the same time, it will reduce CO2 emissions and water consumption, thereby improving environmental performance at the mill​.


In  2024: Smurfit Kappa released new honeycomb packaging solutions with improved strength and environmental benefits.


In 2023: Rengo introduced innovative honeycomb packaging materials designed for enhanced protection and sustainability.


Honeycomb Packaging Market Segment Insights


Honeycomb Packaging Type Insights


The  Honeycomb Packaging Market segmentation, based on packaging type includes interior packaging, exterior packaging, pallets and others. Over the projected period, the exterior packaging segment is expected to have the biggest revenue share, due to its rapidly rising popularity for honeycomb paperboard packaging type. Exterior packaging materials are the outer containers and boxes in which things are packed before being transported or carried. They are the overall outer wrapping that protects the entire goods during shipping from the vendor to the customer. Over the projected period, the exterior packaging category will rise due to consistent demand from end-user industries such as autos, furniture, and consumer products. 


Sustainability Strategy Enhancement (June 2023): DS Smith has stepped up its “Now & Next” sustainability strategy towards accelerating the transition into the low-carbon circular economy. The company came up with more ambitious objectives, such as reducing CO2 emissions and enhancing package material recoverability/reusability.​


Figure1:  Honeycomb Packaging Market, by Packaging Type, 2022 & 2032 (USD Billion)


Honeycomb Packaging Market, by Packaging Type, 2022 & 2032


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Honeycomb Packaging End-User Insights


The  Honeycomb Packaging Market segmentation, based on end-user, includes consumer goods, food and beverages, furniture, industrial goods, automotive. Over the projection period, the furniture segment is expected to rise above all others in terms of revenue generation. The increased demand for furniture is a major factor driving this segment's growth. Furniture applications are projected to drive paperboard honeycomb market share due to rising demand for lightweight and cost-effective materials. The use of materials with high strength to thickness ratios, high strength to weight ratios, and acoustic properties in interior tables, chairs, and other furniture applications is growing. Furthermore, increased aesthetic aspects of paper honeycomb products are expanding their popularity as furniture design materials. As a result, the honeycomb segment promotes market growth revenue.


Honeycomb Packaging Regional Insights


By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. North America emerged as the largest market for Honeycomb Paperboard Packaging in 2022, with the greatest revenue shares due to well-established automotive and furniture end-use industries. The large size of end-user industries in this region promotes market revenue growth throughout the predicted period.


Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.


Figure2:  HONEYCOMB PACKAGING MARKET SHARE BY REGION 2022 (USD Billion)


HONEYCOMB PACKAGING MARKET SHARE BY REGION 2022


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Europe Honeycomb Packaging Market accounts for the second-largest market share due to stiff competition from countries that have low production costs. Further, the German Honeycomb Packaging Market held the largest market share, and the UK Honeycomb Packaging Market was the fastest growing market in the European region


The Asia-Pacific Honeycomb Packaging Market is expected to grow at the fastest CAGR from 2023 to 2032. This is due to rapid urbanization and increased penetration of end-user industries in this region further, contribute to APAC market growth. Moreover, China’s Honeycomb Packaging Market held the largest market share, and the Indian Honeycomb Packaging Market was the fastest growing market in the Asia-Pacific region.


Honeycomb Packaging Key Market Players& Competitive Insights


Leading market players are investing heavily in research and development in order to expand their product lines, which will help the Honeycomb Packaging Market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, Honeycomb Packaging industry must offer cost-effective items.


Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the  Honeycomb Packaging industry to benefit clients and increase the market sector. In recent years, the Honeycomb Packaging industry has offered some of the most significant advantages to medicine. Major players in the Honeycomb Packaging Market, including Packaging Corporation of America (U.S, Sealed Air Corporation (U.S), Sonoco Products Company (U S), Smurfit Kappa Group plc (Ireland) and WestRock Company. (U.S) and others, are attempting to increase market demand by investing in R&D operations.


Shiseido firm, Limited is a Japanese  cosmetics firm that was formed in 1872 in Tokyo, Japan. Skin care, cosmetics, body care, hair care, and perfumes are among its product categories. The corporation is one of the oldest in the world, celebrating its 150th anniversary in 2022. It is Japan's largest cosmetic company and the world's fifth largest cosmetic enterprise. Shiseido is offered in Japan at cosmetic counters at select department shops and most pharmacies. In addition to its main label, the corporation controls a slew of other brands and subsidiaries around the world. The corporation is based in Tokyo and is publicly traded on the Tokyo Stock Exchange. In June 20, 2022, Shiseido has introduced sustainable product packaging solutions for e-commerce customers. The firm used more environmentally friendly stuffing paper and honeycomb wrap instead of bubble wrap within the e-commerce package. The innovative cushioning honeycomb wrap is made of Kraft paper and is completely recyclable.


BASF SE is a European multinational corporation and the world's largest chemical producer. The company's headquarters are in Ludwigshafen, Germany. BASF has subsidiaries and joint ventures in over 80 countries and runs six integrated manufacturing sites as well as 390 other manufacturing locations throughout Europe, Asia, the Americas, Australia, and Africa. BASF has customers in over 190 countries and serves a wide range of sectors. Despite its size and  reach, BASF has gotten little public notice since it stopped manufacturing and selling BASF-branded consumer electronics items in the 1990s. In June 2023, BASF announced intentions to close one of its two ammonia facilities at its Ludwigshafen facility as part of the company's cost-cutting efforts as the organisation has struggled with rising energy expenses.


Key Companies in the Honeycomb Packaging market include



  • ACH Foam Technologies (U.S)

  • Smurfit Kappa Group Plc (Ireland)

  • HUHTAMAKI GROUP (Mexico)

  • DS Smith PIc (U.K)

  • Packaging Corporation of America (U.S)

  • Sonoco Products Company (U.S)

  • BASF SE (Germany)

  • square Eco-Products Pvt.Ltd. (India)

  • Sealed Air Corporation (U.S)

  • WestRock Company (U.S)


Honeycomb Packaging Industry Developments


May 2024 saw Cascades’ announcement of its investment in this sector, covering packaging for all of its operations and the development of new honeycomb packaging products to satisfy the increasing demand for ecological packing alternatives. With greater context, this was meant to accelerate their Green Packaging Portfolio expansion while simultaneously reducing their carbon footprint.


March 2024 witnessed DS Smith and Mondi signing a letter of understanding on a possible £5.14bn ($6.57bn) all-stock merger. The aim is for the merger to create a market leader in paper packaging with more than £10bn worth of combined sales value. If completed, Mondi shareholders would own 54% of the new entity, while DS Smith shareholders would possess the remaining 46%​


Smurfit Kappa unveiled new honeycomb buffers that are designed to provide ultra-light product protection whilst minimizing plastic packaging waste in March 2024 for UK customers. This innovative concept aims at providing durable goods transport solutions without compromising on environmental sustainability by ensuring they are environmentally friendly, fully recyclable and customizable, thus minimizing waste as well as cost.


Honeycomb Packaging Market Segmentation


Honeycomb Packaging Market By Packaging Type Outlook



  • Interior Packaging

  • Exterior Packaging

  • Pallets

  • Others


 Honeycomb Packaging Market By End-Use Outlook



  • Consumer Goods

  • Food and Beverages

  • Furniture

  • Industrial Goods

  • Automotive


Honeycomb Packaging Regional Outlook



  • North America

    • US

    • Canada



  • Europe

    • Germany

    • France

    • UK

    • Italy

    • Spain

    • Rest of Europe



  • Asia-Pacific

    • China

    • Japan

    • India

    • Australia

    • South Korea

    • Australia

    • Rest of Asia-Pacific



  • Rest of the World

    • Middle East

    • Africa

    • Latin America



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