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High Integrity Pressure Protection System HIPPS Market Size

ID: MRFR//9395-HCR | 100 Pages | Author: Shubham Munde| November 2024

There are significant factors that drive the growth and also dominance of the High Integrity Pressure Proteciton System (HIPPS) Market in industrial safety. Firstly, there is a growing need to ensure the safety of operations in the high-pressure processes and especially such industries as oil & gas, chemicals and also petrochemicals. To combat the overpressure incidents and safeguard critical assets, HIPPS has emerged as an essential element of these industries. The increasing recognition of the inherent dangers in high-pressure systems and a need for dependable risk prevention propels the demand for HIPPS as a critical mitigation process.

In addition, the major regulatory requirements and industry standards are very important drivers of the HIPPS market. Safety measures to safeguard the personnel, environment and also assets are instituted by regulatory bodies as well as industry organizations in high-pressure applications. As a safety instrumented system (SIS), HIPPS is aimed to address these regulatory demands by providing rapid and very precise responses that prevent the overpressure incidents HIPPS market growth is also driven by the requirement to comply with safety standards, such as the IEC 61508 and IEC 61511.

HIPPS evolution is being driven by the industrial process complexity and also automation. As the industrial establishments have more complex and interconnected systems, the chances of overpressure incidents become even more difficult to handle manually. HIPPS, as part of the process control systems, provides an automatic and trustworthy solution for pressure protection. HIPPS is a very vital component in the improvement of overall operational safety and also efficiency due to its ability to provide streamlined, integrated solutions for complex industrial settings.

In addition, the development of operations in harsh environments for oil and gas exploration and production activities influences the market growth. High-pressure events, such as those that occur in offshore drilling and subsea operations, can be very hazardous; the consequences of over pressure incidents are grave. HIPPS, for use in the severe and isolated circumstances, provides an effective safety measure specifically when operating offshore or subsea. As the hydrocarbon sector discovers new frontiers, the robust pressure protection systems necessitate a demand for HIPPS in both greenfield and brown field operations.

The HIPPS market is also affected by the emphasis on reducing the downtime and enhancing operational efficiencies. In the case of overpressurization, the production may be shut down causing alot of damage to equipment and also expensive repairs. HIPPS avoids such cases that can help reduce the downtime and ensure continuous operations. Industries, especially those with critical processes where interruptions are costly, prioritize the adoption of HIPPS to safeguard their assets and maintain operational reliability.

Covered Aspects:

Report Attribute/Metric Details
Market Size Value In 2023 USD 0.53 Billion
Growth Rate 6.60% (2024-2032)

Global High Integrity Pressure Protection System (HIPPS) Market Overview:


High Integrity Pressure Protection System (HIPPS) Market Size was valued at USD 0.53 Billion in 2023. The High Integrity Pressure Protection System (HIPPS) Market industry is projected to grow from USD 0.5697 Billion in 2024 to USD 0.95 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 6.60% during the forecast period (2024 - 2032). 


The growing need to reduce gas flaring and venting in order to safeguard the environment, as well as investments in emerging economies are the key market drivers enhancing the market growth.


High Integrity Pressure Protection System HIPPS Market


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


High Integrity Pressure Protection System (HIPPS) Market Trends




  • Growing amount of midstream infrastructure is propelling market growth.




One of the primary factors driving the worldwide high-integrity pressure protection system (HIPPS) market CAGR is the increase in midstream infrastructure. Production flowlines from the wellhead to offshore storage facilities and end-user processing units in the midstream sector are often engineered to resist high wellhead shut-in pressures, even if the pressure in the flowline is substantially lower during normal operating conditions. Adding this pressure buffer to the system can be costly and may jeopardize its economic viability. HIPPS avoids this issue by lowering pipeline pressure. 


When a predefined level is surpassed, it immediately closes the pipeline. This is accomplished by using a choke system to monitor a continuous pressure drop and valves that close if the pressure rises. HIPPS has control systems and valves that detect a wide range of safety circumstances. We remark that using HIPPS can save producers up to 30% of capital expenses in a midstream project. We believe that continuous investments in midstream infrastructure will drive up market demand for HIPPS in the oil and gas industry.


The development of a safety Programmable Logic Controller (PLC) will drive the growth of the worldwide high-integrity pressure protection system (HIPPS) market. The IEC standards state unequivocally that logic solvers include knowledge on procedures and techniques to prevent systematic defects from being introduced in the safety system's hardware and software. In SIL 2 and SIL 3 applications, IEC 61511 allow for the use of a safety configured PLC. 


The requirements for a safety designed PLC go beyond the limits of a typical PLC. These requirements may be incompatible with ordinary industrial-grade PLCs. A safety PLC's software is also designed to include a variety of fault detection and monitoring mechanisms to verify that the safety modules are functioning properly.


However, the expense of implementing safety PLCs is a drawback, and this has created a barrier for small plant applications. This is being addressed progressively, and smaller, less expensive safety PLC controllers are now available. Nonetheless, it is normal practice in some factories to employ a regular industrial grade PLC for some trip system operations. As a result, an increase in demand for safety PLCs may have a favourable impact on the sales of HIPPS to protect processes in end-user sectors.


Gas flaring is typically performed during scheduled maintenance, equipment repair, or shutdown activities. It allows regulated pressure release from gas collection and processing systems with minimal environmental impact. This is utilized to maintain pressure and ensure safe and efficient plant operations. This raises the costs associated with the emissions of these dangerous gases as a result of process industry emissions control. 


When earthen material is used in the gas venting procedure using MCD, no earthen material is discarded. The equipment is repurposed for a new treatment technique. Again, this creates a healthier atmosphere for both humans and the environment. Oil and gas companies are minimizing their emissions by using FLNG containers and changing the way natural gas is compressed.


High Integrity Pressure Protection System Market Segment Insights:


High Integrity Pressure Protection System Type Insights


The High Integrity Pressure Protection System (HIPPS) Market segmentation, based on type includes Components, Services. Components accounted for the majority of the HIPPS market in 2022, and this trend is expected to continue in the coming years due to its increasing adoption in process industries. The HIPPS solution is comprised of pressure sensors/transmitters, logic solvers, valves, actuators, and other components such as solenoids, control panels and software, alarms, valve positioners, manifolds, and accessories.


Valves are used to manage plant pressure and release a precise volume of steam or gas without the usage of energy. When a potentially hazardous behaviour is recognized, valves initiate or stop the flow of any poisonous fluid or exogenous hydrocarbons (gases). Logic solvers are extremely adaptive, efficient, dependable, and secure, and they are also extremely simple to set up.


Figure1: High Integrity Pressure Protection System (HIPPS) Market, by Type, 2022&2032(USD Billion)


High Integrity Pressure Protection System (HIPPS) Market, by Type, 2022&2032


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


High Integrity Pressure Protection System End-User Industry Insights


The High Integrity Pressure Protection System (HIPPS) Market segmentation, based on End-User Industry, includes Oil and Gas, Chemicals, Power, Metal and Mining, Food and Beverages And Other Process Industries. The oil and gas category is predicted to grow the fastest. The high-integrity pressure protection system makes use of oil and gas company's system design and integration capabilities. 


Companies in the market are concentrating on producing cutting-edge products and services to help the HIPPS market thrive in the coming years. ATV HIPPS, a subsidiary of the ATV Group and ATV SpA, has acquired the wellhead equipment and controls firm Hydro Pneumatic.


High Integrity Pressure Protection System Regional Insights


By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. The North American High Integrity Pressure Protection System (HIPPS) Market area will dominate this market, due to the increasing government program for workplace safety. In this location, the government required manufacturing enterprises to use an electronic HIPPS system, which improves operational efficiency and worker safety.


Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.


Figure2:High Integrity Pressure Protection System (HIPPS) Market SHARE BY REGION 2022 (USD Billion)


High Integrity Pressure Protection System (HIPPS) Market SHARE BY REGION 2022


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Europe High Integrity Pressure Protection System (HIPPS) Market accounts for the second-largest market share because of its emphasis on boosting its capacity for oil and gas refining, as well as the apparent rise of its chemical industry. Further, the German High Integrity Pressure Protection System (HIPPS) Market held the largest market share, and the UK High Integrity Pressure Protection System (HIPPS) Market was the fastest growing market in the European region


The Asia-Pacific High Integrity Pressure Protection System (HIPPS) Market is expected to grow at the fastest CAGR from 2023 to 2032. This is because of the region's emphasis on building oil and gas refining capacity, as well as strong expansion in the chemicals industry, with China, Japan, and India among the region's key countries. Moreover, China’s High Integrity Pressure Protection System (HIPPS) Market held the largest market share, and the Indian High Integrity Pressure Protection System (HIPPS) Market was the fastest growing market in the Asia-Pacific region.


High Integrity Pressure Protection System (HIPPS) Key Market Players & Competitive Insights


Leading market players are investing heavily in research and development in order to expand their product lines, which will help the High Integrity Pressure Protection System (HIPPS) Market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their global footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, High Integrity Pressure Protection System (HIPPS)industry must offer cost-effective items.


Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the global High Integrity Pressure Protection System (HIPPS) industry to benefit clients and increase the market sector. In recent years, the High Integrity Pressure Protection System (HIPPS) industry has offered some of the most significant advantages to medicine. Major players in the High Integrity Pressure Protection System (HIPPS) Market, including Schneider Electric, Yokogawa Electric Corporation, ABB Ltd, Siemens AG, Schlumberger NV, Mogas Industries Inc., Mokveld Valves BV and others, are attempting to increase market demand by investing in research and development operations.


Maestro Oil and Gas Solutions (MOGAS) is complete downstream oil marketing multinational. Its commercial operations as of 2015 included international oil trading, fuels and lubrication services, and retail networks. The corporation is registered in the UAE and has its headquarters in Kampala, Uganda, but it operates in Uganda, Kenya, Tanzania, the Democratic Republic of the Congo, the United Arab Emirates, Rwanda, and Burundi. 


In July 2020,  MOGAS Industries, Inc. purchased the assets of Watson Valve, a severe service valve manufacturer based in the United States, in order to provide repairs and coating services. Watson Valve has over 3,400 valves installed globally, primarily in the mining industry, but also in the chemical and oil and gas industries.


Emerson Electric Co. is a worldwide firm based in Ferguson, Missouri. The Fortune 500 firm develops goods and offers engineering services to the industrial, commercial, and consumer markets. Emerson employs roughly 86,700 people and operates 170 manufacturing facilities. Emerson Electric Manufacturing Co. was founded in 1890 in St. Louis, Missouri, by Civil War Union soldier John Wesley Emerson to manufacture electric motors utilizing a patent owned by the Scottish-born brothers Charles and Alexander Meston. It was the first company in the United States to sell electric fans in 1892. 


Its product portfolio swiftly extended to include electric sewing machines, electric dental drills, and power tools. February 2020, Emerson introduced the ASCO Series 158 Gas Valve with Series 159 Motorized Actuator. ASCO valves are specifically intended for burner-boiler applications. The new products provided OEMs, distributors, contractors, and end users with a new combustion safety shutoff valve option that improves flow and control while increasing safety and dependability.


Key Companies in the HIPPS market include




  • Rockwell Automation




  • Emerson Electric Co.




  • Severn Glocon Group




  • Schneider Electric




  • Yokogawa Electric Corporation




  • ABB Ltd




  • Siemens AG




  • Schlumberger NV




  • Mogas Industries Inc.




  • Mokveld Valves BV




High Integrity Pressure Protection System Industry Developments


March 2020, ABB enhanced the ABB Ability System 800xA. This new system incorporates innovative Ethernet I/O solutions, high-integrity controllers, and engineering tools that all help to improve project performance. This product enhancement will help the organization generate more revenue.


September 2019, Emerson Electric Co. introduced DeltaV SIS, a new safety solution. This innovative technology can also be used for fire and gas detection, burner control, and high-integrity pressure protection systems (HIPPS), among other applications. Emerson's product range and client base will be expanded by the firm.


September 2021, Yokogawa's new Electric Exaquantum Safety Function Monitoring (SFM) software was made available to test whether actual operating performance matches safety design criteria. The updated program offers a number of new features that will assist SFM users in identifying potential safety concerns, streamlining maintenance responsibilities, and improving the overall design of safety solutions. The International Electrotechnical Commission (IEC) 61511 standard is met.


HIPPS Market Segmentation:


High Integrity Pressure Protection System Type Outlook




  • Components




  • Services




High Integrity Pressure Protection System End-User Industry Outlook




  • Oil and Gas




  • Chemicals




  • Power




  • Metal and Mining




  • Food and Beverages






  • Other Process Industries




High Integrity Pressure Protection System Regional Outlook




  • North America







    • US




    • Canada







  • Europe







    • Germany




    • France




    • UK




    • Italy




    • Spain




    • Rest of Europe







  • Asia-Pacific







    • China




    • Japan




    • India




    • Australia




    • South Korea




    • Australia




    • Rest of Asia-Pacific







  • Rest of the World







    • Middle East




    • Africa




    • Latin America




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