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    Electric Vehicle Range Extender Market

    ID: MRFR/AM/21288-CR
    191 Pages
    Sejal Akre
    August 2025

    Electric Vehicle Range Extender Market Research Report Information By Technology (Internal Combustion Engine (ICE) Range Extender, Fuel Cell Range Extender), By Vehicle Type (Passenger Cars, Commercial Vehicles (Light Commercial Vehicles, Heavy Commercial Vehicles)), By Application (Fleet Vehicles, Public Transport Vehicles, Personal Vehicles) and Region (North America, Europe, Asia-Pacific, South & Central America, Middle East & Africa) - Forecast till 2035

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    Electric Vehicle Range Extender Market Summary

    The Global Electric Vehicle Range Extender Market is projected to grow significantly from 1.59 USD Billion in 2024 to 6.82 USD Billion by 2035.

    Key Market Trends & Highlights

    Electric Vehicle Range Extender Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 14.15 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 6.82 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 1.59 USD Billion, laying a solid foundation for future expansion.
    • Growing adoption of electric vehicles due to increasing environmental regulations is a major market driver.

    Market Size & Forecast

    2024 Market Size 1.59 (USD Billion)
    2035 Market Size 6.82 (USD Billion)
    CAGR (2025-2035) 14.15%

    Major Players

    Mahle GMBH, Saic Motor Corporation Limited, Hyundai Mobis, ZF Friedrichshafen Ag, Ballard Power Systems, Magna International Inc, Toyota Motor Corporation, Allison Transmission, Ceres, Schaeffler Ag, Nissan Motor Co., Ltd, Cosworth, HYLIION Inc, Ab Volvo, Stellantis

    Electric Vehicle Range Extender Market Drivers

    Market Growth Projections

    The Global Electric Vehicle Range Extender Market Industry is projected to experience significant growth over the coming years. With an anticipated market value of 1.59 USD Billion in 2024, the industry is expected to expand to 6.82 USD Billion by 2035. This growth trajectory indicates a robust interest in range extenders as a means to enhance electric vehicle performance and consumer acceptance. The compound annual growth rate (CAGR) of 14.15% from 2025 to 2035 further underscores the potential for innovation and investment in this sector, reflecting a dynamic shift towards electric mobility.

    Growing Demand for Electric Vehicles

    The increasing consumer preference for electric vehicles (EVs) is a primary driver of the Global Electric Vehicle Range Extender Market Industry. As governments worldwide implement stricter emissions regulations and offer incentives for EV adoption, the market is expected to witness substantial growth. In 2024, the market is projected to reach 1.59 USD Billion, reflecting the rising awareness of environmental sustainability. This trend is likely to continue as consumers seek longer driving ranges, which range extenders can provide, thus enhancing the appeal of EVs and contributing to the overall growth of the industry.

    Government Initiatives and Incentives

    Government policies and incentives play a pivotal role in shaping the Global Electric Vehicle Range Extender Market Industry. Many countries are implementing subsidies, tax breaks, and grants to encourage the adoption of electric vehicles and their associated technologies. These initiatives not only lower the cost of EV ownership but also promote the development of range extenders as a viable solution for range anxiety. As a result, the market is expected to grow at a CAGR of 14.15% from 2025 to 2035, driven by supportive regulatory frameworks that foster innovation and investment in the sector.

    Rising Fuel Prices and Economic Factors

    The fluctuation of fuel prices and broader economic conditions are influencing the Global Electric Vehicle Range Extender Market Industry. As fuel prices rise, consumers are increasingly seeking alternatives to traditional gasoline vehicles, making electric vehicles with range extenders more attractive. This shift is further supported by economic factors such as the increasing cost of living, which encourages consumers to consider long-term savings associated with EV ownership. Consequently, the demand for range extenders is likely to increase, aligning with the broader trend of transitioning to more sustainable transportation solutions.

    Environmental Concerns and Sustainability

    Growing environmental concerns are driving the Global Electric Vehicle Range Extender Market Industry as consumers and businesses alike prioritize sustainability. The urgency to reduce carbon footprints and combat climate change is prompting a shift towards electric mobility solutions. Range extenders offer a practical solution to alleviate range anxiety, making EVs more appealing to a broader audience. As awareness of environmental issues continues to rise, the market for range extenders is expected to expand, reflecting a collective commitment to sustainable practices and the transition to cleaner transportation options.

    Technological Advancements in Range Extenders

    Technological innovations in range extender systems are significantly influencing the Global Electric Vehicle Range Extender Market Industry. Advances in battery technology, fuel cells, and hybrid systems are enhancing the efficiency and performance of range extenders. For instance, the integration of lightweight materials and improved energy management systems can potentially increase the driving range of EVs. As these technologies evolve, they may lead to a more robust market, with projections indicating a growth to 6.82 USD Billion by 2035. This technological evolution is crucial for meeting consumer expectations and regulatory requirements.

    Market Segment Insights

    Electric Vehicle Range Extender

    Based on technology, the Electric Vehicle Range Extender Market has been segmented into Internal Combustion Engine (ICE) Range Extender, Fuel Cell Range Extender. The Internal Combustion Engine (ICE) Range Extender segment dominated the global market in 2024, while the Fuel Cell Range Extender segment is projected to be the fastest–growing segment during the forecast period. Internal Combustion Engine (ICE) range extenders are auxiliary engines used in electric vehicles (EVs) to generate electricity and recharge the battery once it is depleted, thereby extending the vehicle’s driving range. 

    These systems are especially useful in range-extended EVs, where electric motors drive the wheels, but a small ICE steps in when needed. Several models have employed ICE range extenders with varying engine sizes. The BMW i3 Range Extender features a compact 0.6-liter two-cylinder gasoline engine designed to maintain the battery charge when it drops below a certain level, effectively doubling the vehicle's range without directly powering the wheels. The Chevrolet Volt, on the other hand, uses a 1.5-liter four-cylinder engine. It operates similarly, generating electricity to support continued driving once the initial electric range is depleted.

    FIGURE 2: ELECTRIC VEHICLE RANGE EXTENDER MARKET SHARE BY TECHNOLOGY 2024 AND 2035 (USD BILLION)

    Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

    Electric Vehicle Range Extender

    Based on vehicle type, the Electric Vehicle Range Extender Market has been segmented into Passenger Cars, Commercial Vehicles (Light Commercial Vehicles, Heavy Commercial Vehicles). The Passenger Cars segment dominated the global market in 2024, while the Commercial Vehicles segment is projected to be the fastest–growing segment during the forecast period. The Indian electric passenger vehicle (EV) market achieved a record-breaking 99,068 units sold in CY2024, a 20% increase from 82,563 units in CY2023. 

    This growth, due to the wallet-friendly EVs like SUVs, sedans, and hatchbacks, reflects a shift toward e-mobility despite higher upfront costs compared to petrol or diesel vehicles. From 2015 to 2024, nearly 250,000 electric PVs were sold in India, with October 2024 marking the peak at 11,361 units, up 49% year-on-year. However, increased competition has reduced market leader Tata Motors’ share to its lowest in three years.

    Electric Vehicle Range Extender

    Based on Application, the Electric Vehicle Range Extender Market has been segmented into Fleet Vehicles, Public Transport Vehicles, Personal Vehicles. The Fleet Vehicles segment dominated the global market in 2024, while the Personal Vehicles segment is projected to be the fastest–growing segment during the forecast period. Fleet vehicles represent one of the most promising applications for EVs with range extenders in India’s evolving commercial mobility landscape. 

    Operating across logistics, last-mile delivery, urban transport, and corporate mobility, fleets demand high uptime, route flexibility, and predictable cost of ownership. While full battery electric vehicles (BEVs) are gaining traction, range limitations and inadequate charging infrastructure continue to hinder their adoption for longer or variable routes. 

    EVs with range extenders offer a practical solution by combining the benefits of electric drivetrains—such as lower emissions and quieter operation—with the reliability of an auxiliary power unit that kicks in once the battery depletes. This hybrid setup ensures vehicles can complete long shifts without range anxiety or extended charging downtime, which is critical for fleet operators prioritizing operational efficiency.

    Get more detailed insights about Electric Vehicle Range Extender Market Research Report – Forecast Till 2035

    Regional Insights

    Based on the Region, the global Electric Vehicle Range Extender is segmented into North America, Europe, Asia-Pacific, South & Central America and Middle East & Africa. The North America dominated the global market in 2024, while the Asia Pacific is projected to be the fastest–growing segment during the forecast period. Major demand factors driving the North America market are the increasing demand for electric vehicle (EV) range extenders in North America is growing due to the combination of consumer needs, infrastructure limitations, and supportive policies. 

    Range extenders, such as internal combustion engines (ICE) or fuel cell systems, address range anxiety—a key barrier to EV adoption—by providing additional driving distance beyond the primary battery’s capacity. This is particularly relevant in North America, where long-distance travel is common, and charging infrastructure, while expanding, remains uneven, especially in rural areas.

    FIGURE 3: ELECTRIC VEHICLE RANGE EXTENDER MARKET VALUE BY REGION 2024 AND 2035 (USD BILLION)

    ELECTRIC VEHICLE RANGE EXTENDER MARKET VALUE BY REGION 2024 AND 2035

    Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

    Further, the countries considered in the scope of the Application Tracking System Market are the US, Canada, Mexico, Germany, UK, France, Russia, Italy, Spain, Rest of Europe, China, India, Japan, South Korea, Malaysia, Thailand, Indonesia, Rest of APAC, Brazil, Argentina, Rest of South & Central America, GCC Countries, South Africa, Rest of Middle East & Africa and others.

    Key Players and Competitive Insights

    Many global, regional, and local vendors characterize the Electric Vehicle Range Extender Market. The market is highly competitive, with all the players competing to gain market share. Intense competition, rapid advances in technology, frequent changes in government policies, and environmental regulations are key factors that confront market growth. The vendors compete based on cost, product quality, reliability, and government regulations. Vendors must provide cost-efficient, high-quality products to survive and succeed in an intensely competitive market.

    The major competitors in the market are Mahle GMBH, Saic Motor Corporation Limited, Hyundai Mobis, ZF Friedrichshafen Ag, Ballard Power Systems, Magna International Inc, Toyota Motor Corporation, Allison Transmission, Ceres, Schaeffler Ag, Nissan Motor Co., Ltd, Cosworth, HYLIION Inc, Ab Volvo, Stellantis are among others. The Electric Vehicle Range Extender Market is a consolidated market due to increasing competition, acquisitions, mergers and other strategic market developments and decisions to improve operational effectiveness.

    Key Companies in the Electric Vehicle Range Extender Market market include

    Industry Developments

    • Q2 2025: ZF further develops electric range extender systems, production starts in 2026 ZF announced the introduction of its new generation electric vehicle range extender technology, with volume production scheduled to begin in 2026. The system is designed to address range anxiety and meet growing global demand for flexible EV drive concepts.
    • Q2 2025: BMW to reintroduce range extender in next-generation X5, collaborating with ZF BMW is reportedly planning to launch a new X5 model with a range extender (iX5 REx) in collaboration with ZF, targeting a 621-mile total range. The U.S. market is expected to be among the first recipients, with production at the Spartanburg, South Carolina plant.

    Electric Vehicle Range Extender Market Segmentation

    Electric Vehicle Range Extender by Technology Outlook

    • Internal Combustion Engine (ICE) Range Extender
    • Fuel Cell Range Extender

    Electric Vehicle Range Extender by Vehicle Type Outlook

    • Passenger Cars
    • Commercial Vehicles
      • Light Commercial Vehicles
      • Heavy Commercial Vehicles

    Electric Vehicle Range Extender by Application Outlook

    • Fleet Vehicles
    • Public Transport Vehicles
    • Personal Vehicles

    Electric Vehicle Range Extender Regional Outlook

    • North America
      • US
      • Canada
      • Mexico
    • Europe
      • Germany
      • UK
      • France
      • Russia
      • Italy
      • Spain
      • Rest of Europe
    • Asia-Pacific
      • China
      • India
      • Japan
      • South Korea
      • Malaysia
      • Thailand
      • Indonesia
      • Rest of Asia-Pacific
    • South & Central America
      • Brazil
      • Argentina
      • Rest of South & Central America
    • Middle East & Africa
      • GCC Countries
      • South Africa
      • Rest of the Middle East & Africa

    Future Outlook

    Electric Vehicle Range Extender Market Future Outlook

    The Electric Vehicle Range Extender Market is projected to grow at a 14.15% CAGR from 2024 to 2035, driven by advancements in battery technology, increasing consumer demand for EVs, and supportive government policies.

    New opportunities lie in:

    • Develop integrated range extender solutions for urban electric vehicles.
    • Invest in lightweight materials to enhance range extender efficiency.
    • Collaborate with renewable energy firms for sustainable charging solutions.

    By 2035, the market is expected to achieve substantial growth, positioning itself as a cornerstone of the electric vehicle ecosystem.

    Market Segmentation

    Regional Outlook

    • US
    • Canada
    • Mexico

    Electric Vehicle Range Extender Regional Outlook

    • US
    • Canada
    • Mexico

    Electric Vehicle Range Extender by Technology Outlook

    • Internal Combustion Engine (ICE) Range Extender
    • Fuel Cell Range Extender

    Electric Vehicle Range Extender by Application Outlook

    • Fleet Vehicles
    • Public Transport Vehicles
    • Personal Vehicles

    Electric Vehicle Range Extender by Vehicle Type Outlook

    • Light Commercial Vehicles
    • Heavy Commercial Vehicles

    Report Scope

    Report Attribute/Metric

    Details

    Market Size 2024

    USD 1.59 Billion

    Market Size 2025

    USD 1.86 Billion

    Market Size 2035

    USD 6.82 Billion

    Compound Annual Growth Rate (CAGR)

    13.9% (2025-2035)

    Base Year

    2024

    Forecast Period

    2025-2035

    Historical Data

    2019-2023

    Forecast Units

    Value (USD Billion)

    Report Coverage

    Revenue Forecast, Competitive Landscape, Growth Factors, and Trends

    Segments Covered

    By Technology, By Vehicle Type, By Application

    Geographies Covered

    North America, Europe, Asia Pacific, South & Central America, Middle East & Africa

    Countries Covered

    The US, Canada, Mexico, Germany, UK, France, Russia, Italy, Spain, Rest of Europe, China, India, Japan, South Korea, Malaysia, Thailand, Indonesia, Rest of APAC, Brazil, Argentina, Rest of South & Central America, GCC Countries, South Africa, Rest of Middle East & Africa

    Key Companies Profiled

    Mahle GMBH, Saic Motor Corporation Limited, Hyundai Mobis, ZF Friedrichshafen Ag, Ballard Power Systems, Magna International Inc, Toyota Motor Corporation, Allison Transmission, Ceres, Schaeffler Ag, Nissan Motor Co., Ltd, Cosworth, HYLIION Inc, Ab Volvo, Stellantis

    Key Market Opportunities

    ·         Collaborations between automotive companies and battery manufacturers

    ·         Development of innovative and cost-effective range extender models

    Key Market Dynamics

    ·         Increasing demand for longer driving ranges in electric vehicles

    ·         Advancements in battery technology enhancing range extender efficiency

    FAQs

    How much is the Electric Vehicle Range Extender Market?

    The Electric Vehicle Range Extender Market was valued at USD 1.59 Billion in 2024.

    Which Technology holds the largest market share?

    The Internal Combustion Engine (ICE) Range Extender segment by Technology holds the largest market share and grows at a CAGR of 13.8% during the forecast period.

    Which region holds the largest market share in the Electric Vehicle Range Extender Market?

    North America holds the largest market share in the Electric Vehicle Range Extender Market.

    Who are the prominent players in the Electric Vehicle Range Extender Market?

    Mahle GMBH, Saic Motor Corporation Limited, Hyundai Mobis, ZF Friedrichshafen Ag, Ballard Power Systems, Magna International Inc, Toyota Motor Corporation, Allison Transmission, Ceres, Schaeffler Ag, Nissan Motor Co., Ltd, Cosworth, HYLIION Inc, Ab Volvo, Stellantis are prominent players in the Electric Vehicle Range Extender Market.

    Which Vehicle Type segment led the Electric Vehicle Range Extender Market?

    The Passenger Cars segment dominated the market in 2024.

    Report Infographic
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