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Crude Oil Desalter Market Research Report By Type (Horizontal Desalter, Vertical Desalter, Electrostatic Desalter), By Capacity (Less than 50,000 bpd, 50,000 to 100,000 bpd, 100,000 to 150,000 bpd, More than 150,000 bpd), By Oil Type (Sweet Crude Oil, Sour Crude Oil), By Application (Onshore, Offshore) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2032


ID: MRFR/E&P/28821-HCR | 100 Pages | Author: Sejal Akre| November 2024

Global Crude Oil Desalter Market Overview


As per MRFR analysis, the Crude Oil Desalter Market Size was estimated at 2.03 (USD Billion) in 2022.The Crude Oil Desalter Market Industry is expected to grow from 2.11 (USD Billion) in 2023 to 3.0 (USD Billion) by 2032. The Crude Oil Desalter Market CAGR (growth rate) is expected to be around 4.01% during the forecast period (2023 - 2032).


Key Crude Oil Desalter Market Trends Highlighted


The Crude Oil Desalter Market exhibits a dynamic landscape, driven by several key market drivers. The stringent emission regulations are propelling the demand for crude oil desalter to remove impurities such as salts, solids, and water from crude oil during the refining process. Additionally, the growing preference for cleaner fuel has fueled the adoption of crude oil desalter technology.Recent trends in the crude oil desalter market include the emergence of advanced desalter technologies, such as electrostatic desalters and compact desalters. These technologies offer enhanced efficiency in removing impurities while optimizing energy consumption.


The rise in oil exploration and production activities, particularly in emerging economies, is also driving the demand for crude oil desalters.Opportunities in the crude oil desalter market lie in the development of innovative technologies that can handle high flow rates and produce ultra-low salinity crude oil. The potential to integrate automation and real-time monitoring systems in desalter operations presents opportunities for improved operational efficiency. Furthermore, the growing focus on the reduction of greenhouse gas emissions and the adoption of sustainable refining practices are expected to create favorable conditions for the crude oil desalter market in the coming years.


Crude Oil Desalter Market Overview


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Crude Oil Desalter Market Drivers


Increasing Demand for Refined Crude Oil Products


The growing demand for refined crude oil products, such as gasoline, diesel, and jet fuel, is a major driver of the Crude Oil Desalter Market Industry. As the global population continues to grow and economies expand, the demand for these products is expected to increase, leading to a corresponding increase in the demand for desalting equipment. Desalting is a crucial process in the refining of crude oil, as it removes salts, minerals, and other impurities that can cause corrosion and damage to downstream equipment.As a result, the increasing demand for refined crude oil products is expected to drive the growth of the Crude Oil Desalter Market Industry.


Stricter Environmental Regulations


Governments worldwide are implementing stricter environmental regulations to reduce the environmental impact of industrial activities. These regulations include limits on the discharge of wastewater and emissions into the environment. Desalting is an effective way to remove pollutants from crude oil, making it an essential technology for refineries that want to comply with environmental regulations. The increasing stringency of environmental regulations is expected to drive the growth of the Crude Oil Desalter Market Industry.


Technological Advancements


Technological advancements are also driving the growth of the Crude Oil Desalter Market Industry. New technologies, such as improved membranes and more efficient desalting processes, are making desalting more cost-effective and efficient. These advancements are making desalting more accessible to refineries of all sizes, which is expected to drive the growth of the market.


Crude Oil Desalter Market Segment Insights:


Crude Oil Desalter Market Type Insights  


The Crude Oil Desalter Market is segmented by type into horizontal desalter, vertical desalter, and electrostatic desalter. The horizontal desalter segment held the largest market share in 2023 and is projected to continue to grow at a steady pace through 2032. This growth is attributed to the increasing demand for crude oil desalting equipment in the upstream oil and gas industry. The vertical desalter segment is expected to experience moderate growth over the forecast period. Vertical desalters are typically used in applications where space is constrained and are becoming increasingly popular in offshore oil and gas production.


The electrostatic desalter segment is expected to witness the fastest growth over the forecast period. Electrostatic desalters are becoming increasingly popular due to their ability to remove a wider range of impurities from crude oil and are expected to be adopted in a growing number of oil and gas production facilities. In terms of market revenue, the horizontal desalter segment is expected to generate the highest revenue in 2023, followed by the vertical desalter segment and the electrostatic desalter segment. The horizontal desalter segment is expected to continue to dominate the market in terms of revenue throughout the forecast period.


Overall, the Crude Oil Desalter Market is expected to grow at a steady pace over the forecast period, driven by the increasing demand for crude oil desalting equipment in the upstream oil and gas industry. The horizontal desalter segment is expected to remain the dominant segment in terms of market share and revenue, while the electrostatic desalter segment is expected to witness the fastest growth over the forecast period.


Crude Oil Desalter Market Type Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Crude Oil Desalter Market Capacity Insights  


The Crude Oil Desalter Market is segmented by capacity into Less than 50,000 bpd, 50,000 to 100,000 bpd, 100,000 to 150,000 bpd, and More than 150,000 bpd. The "More than 150,000 bpd" segment held the largest market share in 2023, accounting for 45.0% of the Crude Oil Desalter Market revenue. The "Less than 50,000 bpd" segment is expected to grow at a CAGR of 4.3% during the forecast period 2023-2032. The growth of this segment can be attributed to the increasing demand for smaller capacity desalters in emerging economies.


Crude Oil Desalter Market Oil Type Insights  


The Crude Oil Desalter Market is segmented on the basis of Oil Type into Sweet Crude Oil and Sour Crude Oil. The Sweet Crude Oil segment accounted for a larger revenue share in 2023 and is projected to maintain its dominance throughout the forecast period. The growing demand for sweet crude oil due to its lower sulfur content and higher quality is driving the growth of this segment. The Sour Crude Oil segment, on the other hand, is expected to witness a steady growth rate during the forecast period. The increasing production and utilization of sour crude oil in emerging economies is contributing to the growth of this segment.


Crude Oil Desalter Market Application Insights  


The Crude Oil Desalter Market is segmented by application into onshore and offshore. The onshore segment held larger market share in 2023 due to the increasing number of onshore oil and gas production projects. The offshore segment is expected to grow at a faster rate during the forecast period due to the increasing number of offshore oil and gas exploration and production activities. In 2023, the onshore segment of the Crude Oil Desalter Market is expected to be valued at USD 1.20 billion. The offshore segment is expected to be valued at USD 0.91 billion.By 2032, the onshore segment is expected to reach USD 1.70 billion, while the offshore segment is expected to reach USD 1.30 billion.


Crude Oil Desalter Market Regional Insights  


The regional segmentation of the Crude Oil Desalter Market showcases distinct market dynamics and growth opportunities across various geographic regions. North America holds a significant market share, driven by the presence of major oil-producing countries like the United States and Canada. Europe follows closely, with a robust refining industry and increasing demand for high-quality crude oil. The APAC region is expected to witness substantial growth due to the rising demand for energy in emerging economies like China and India. South America and MEA are also projected to contribute to the market growth, supported by increasing crude oil production and refining capacities.The Crude Oil Desalter Market revenue is anticipated to reach $2.25 billion in 2024, with a steady growth rate over the forecast period.


Crude Oil Desalter Market Regional Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Crude Oil Desalter Market Key Players And Competitive Insights:


Major players in Crude Oil Desalter Market industry are continuously striving towards bringing forth advanced and technologically sound solutions to meet the evolving requirements of the global refining sector. Strategic partnerships, mergers, and acquisitions have become prevalent in the Crude Oil Desalter Market industry, as leading Crude Oil Desalter Market players seek to consolidate their positions and expand their market reach. These initiatives enable companies to access new markets, acquire specialized expertise, and enhance their product offerings. Moreover, the Crude Oil Desalter Market Competitive Landscape is highly dynamic, with new entrants constantly seeking opportunities to gain a foothold in the market. These new players often bring innovative technologies and disruptive business models, which further intensifies competition in the Crude Oil Desalter Market.


One of the leading Crude Oil Desalter Market players is Veolia Water Technologies. The company has a strong global presence with operations in over 60 countries. Veolia Water Technologies offers a wide range of Crude Oil Desalter solutions, including desalters, electrostatic desalter, and hydrocyclones. The company's commitment to research and development has resulted in the development of advanced technologies, such as the Actiflo process, which is designed to improve the performance of Crude Oil Desalter systems. Veolia Water Technologies has a proven track record of delivering reliable and efficient Crude Oil Desalter solutions to customers worldwide.A prominent competitor in the Crude Oil Desalter Market is Alfa Laval.


The company is headquartered in Sweden and has a global presence in over 100 countries. Alfa Laval offers a comprehensive portfolio of Crude Oil Desalter solutions, including centrifugal desalter, electrostatic desalter, and desalting systems. The company's focus on innovation has led to the development of cutting-edge technologies, such as the OptiSal system, which is designed to optimize the performance of Crude Oil Desalter units. Alfa Laval has established strong partnerships with leading oil and gas companies, providing them with tailored Crude Oil Desalter solutions that meet their specific requirements.


Key Companies in the Crude Oil Desalter Market Include:



  • Shell

  • Emerson Electric

  • Koch Industries

  • TechnipFMC

  • Halliburton

  • Yokogawa Electric

  • KBR

  • Honeywell International

  • Zenith Energy

  • Schlumberger

  • General Electric

  • Petrofac

  • Weatherford International

  • YPF

  • Baker Hughes


Crude Oil Desalter Market Industry Developments


The Crude Oil Desalter Market is projected to reach USD 3.0 billion by 2032, exhibiting a CAGR of 4.01% during the forecast period (2024-2032). Rising demand for refined petroleum products and stringent environmental regulations promoting desulfurization processes are key factors driving market growth. Recent developments include strategic partnerships between key players, such as the collaboration between Axens and TechnipFMC to develop advanced desalter technologies. Additionally, the increasing adoption of digitalization and automation in refineries is expected to enhance process efficiency and reduce operating costs, further propelling market growth.


Crude Oil Desalter Market Segmentation Insights



  • Crude Oil Desalter Market Type Outlook

    • Horizontal Desalter

    • Vertical Desalter

    • Electrostatic Desalter





  • Crude Oil Desalter Market Capacity Outlook

    • Less than 50,000 bpd

    • 50,000 to 100,000 bpd

    • 100,000 to 150,000 bpd

    • More than 150,000 bpd





  • Crude Oil Desalter Market Oil Type Outlook

    • Sweet Crude Oil

    • Sour Crude Oil





  • Crude Oil Desalter Market Application Outlook

    • Onshore

    • Offshore





  • Crude Oil Desalter Market Regional Outlook

    • North America

    • Europe

    • South America

    • Asia Pacific

    • Middle East and Africa



Report Attribute/Metric Details
Market Size 2022 2.03 (USD Billion)
Market Size 2023 2.11 (USD Billion)
Market Size 2032 3.0 (USD Billion)
Compound Annual Growth Rate (CAGR) 4.01% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled Shell, Emerson Electric, Koch Industries, TechnipFMC, Halliburton, Yokogawa Electric, KBR, Honeywell International, Zenith Energy, Schlumberger, General Electric, Petrofac, Weatherford International, YPF, Baker Hughes
Segments Covered Type, Capacity, Oil Type, Application, Regional
Key Market Opportunities Growth in offshore deep water Exploration Increasing Production of Heavy Crude
Key Market Dynamics Increasing demand for refined petroleum products Government regulations on oil production Technological advancements in desalter equipment Growing focus on sustainable oil production Rise in shale oil and gas production
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Crude Oil Desalter Market is expected to reach an overall valuation of 2.11 Billion USD in 2023.

The Crude Oil Desalter Market is projected to grow at a CAGR of 4.01% from 2024 to 2032.

The Crude Oil Desalter Market is anticipated to reach an overall valuation of 3.0 Billion USD in 2032.

North America is expected to hold the largest market share in the Crude Oil Desalter Market.

The Onshore segment is expected to dominate the Crude Oil Desalter Market.

Key competitors in the Crude Oil Desalter Market include Baker Hughes, Halliburton, Schlumberger, and Weatherford.

Major factors driving the growth of the Crude Oil Desalter Market include rising demand for crude oil, increasing production of heavy crude oil, and stringent environmental regulations.

Challenges faced by the Crude Oil Desalter Market include technological advancements, operational complexities, and fluctuating crude oil prices.

Opportunities for growth in the Crude Oil Desalter Market include technological innovations, expansion into new markets, and strategic partnerships.

Key trends in the Crude Oil Desalter Market include automation, digitalization, and sustainability.

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