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Calcined Bauxite Market Share

ID: MRFR//9196-CR | 180 Pages | Author: Anshula Mandaokar| June 2023

The intricate process of calcination involves subjecting a solid chemical compound, such as bauxite ores, to elevated temperatures in an environment devoid of air or with a limited oxygen supply. This thermal treatment serves the crucial purpose of eliminating impurities and volatile substances inherent in the raw material. However, it comes at a significant environmental cost, as the calcination process is known for its high energy intensity, contributing substantially to global greenhouse gas (GHG) emissions. The conventional approach to calcination relies heavily on fossil fuels like coal, petroleum coke, and natural gas to generate the intense heat required for the process.

In recent times, there has been a noteworthy shift in the calcination landscape, driven by two key factors— the escalating production of renewable energy and the consequential decline in renewable energy prices. This shift is steering the industry towards the adoption of electric calcination kilns, marking a departure from the reliance on fossil fuels. Electric calcination kilns revolutionize the process by utilizing electricity to directly heat the materials in an energy-efficient manner. This innovation not only addresses the energy-intensive nature of traditional calcination but also aligns with the global push towards sustainability and reduced carbon emissions.

The use of electric calcination kilns marks a significant advancement in the bauxite calcination industry, offering a more environmentally friendly alternative. By leveraging electricity and, in particular, renewable energy sources, these kilns drastically diminish GHG emissions compared to their traditional counterparts. This reduction in environmental impact is a critical stride towards achieving sustainability goals and mitigating the industry's carbon footprint.

The ongoing transition to electric calcination kilns underscores a broader commitment to greener practices within the bauxite processing sector. As renewable energy becomes increasingly accessible and economically viable, industries have a greater incentive to adopt cleaner technologies. This shift not only aligns with environmental conservation objectives but also positions the bauxite calcination industry as a responsible player in the larger framework of global efforts to combat climate change and promote sustainable industrial practices. As these trends persist, the bauxite calcination sector is poised to contribute positively to a more sustainable and eco-friendly future.

Covered Aspects:

Report Attribute/Metric Details
Base Year For Estimation 2022
Historical Data 2019- 2021
Forecast Period 2023-2032
Growth Rate 5.15% (2023-2032)

Global Calcined Bauxite Market Overview


Calcined Bauxite Market Size was valued at USD 1.68 billion in 2023. The Calcined Bauxite market industry is projected to grow from USD 1.77 billion in 2024 to USD 2.5 billion by 2032, exhibiting a compound annual growth rate (CAGR) of 4.44% during the forecast period (2024 - 2032). Calcined bauxite demand is expected to increase over the forecast period due to market drivers like large-scale application of brown fused alumina and manufacturing refractory materials.Calcined Bauxite Market OverviewSource: Secondary Research, Primary Research, MRFR Database and Analyst Review


Calcined Bauxite Market Trends




  • Increased use in the renewable energy sector is driving the market growth




Bauxite that has been treated and calcined has a high alumina content. However, some operations use fluid bed calcination instead of the rotary kiln that the bulk of calciners uses for the thermal treatment procedure. This item, among others, is used in the abrasives, cement, metallurgy, and refractory sectors. Bauxite consumption is rising as a result of the renewable energy industry. The increased production of aluminum in industrialized nations is another factor contributing to the expansion of the calcined bauxite industry. Alcoa, Bain Capital, and Cornerstone Capital are the major players in the market for calcined Bauxite. The manufacture and selling of calcined Bauxite is the main business of these organizations. North America, Europe, and Asia Pacific are the main geographical areas where the calcined bauxite market is expanding. The calcined bauxite market is thoroughly examined in the study, along with market size, market share, and market trends. As a result, the worldwide calcined bauxite market CAGR is expanding due to soaring demand for renewable energy.


The expanding automotive and construction industries also help fuel market expansion. Due to its high demand from numerous sectors, including those that utilize it frequently, such as abrasives, metallurgy, refractories, and road surfacing, the aggregate segment is anticipated to dominate the market over the projection period. Bauxite has been dried out and sintered at temperatures above 15,000 °C to up its alumina content, refractoriness, iron content, hardness, and toughness. This is the raw Bauxite that has been calcined. It is also referred to as refractory Bauxite and has a high level of heat resistance due to its high aluminum concentration and low impurity level. Bauxite that has been calcined has an alumina content of 84–88 percent compared to raw Bauxite, which has an alumina content of around 55–58 percent. Due to its exceptional heat resistance, durability, and resistance to molten slag, it is a raw material for refractory products in many industries. Thus, driving the Calcined Bauxite market revenue.


Calcined Bauxite Market Segment Insights


Calcined Bauxite Purity Insights


The Calcined Bauxite market segmentation, based on purity, includes High Purity [>85%], Low Purity [<85%]. The high Purity [>85%] category held the largest share. High-purity calcined Bauxite is obtained by calcining (heating) superior-grade bauxite at high temperatures (from 85OC to 1600C). Eliminating moisture raises the alumina content. Calcined Bauxite has an alumina content of 84% to 88%, whereas raw Bauxite has an alumina content of roughly 57% to 58%. Rotating kilns are used to carry out the heating.


Calcined Bauxite Application Insights


The Calcined Bauxite market segmentation, based on application, includes Abrasives, Refractory Materials, Metallurgy, Road Surfacing, and Others. The metallurgy category led the market in 2023 due to rising end-use industry demand from numerous worldwide areas, including metallurgy and construction. The demand for renewable sources, such as calcined bauxite, is also anticipated to rise in the coming years due to growing concerns about warming brought on by increased carbon emissions. This is expected to have a significant positive impact on industry growth over the forecast period


Figure1: Calcined Bauxite Market, by Applications, 2024 & 2032 (USD million)


Calcined Bauxite Market, by Applications


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Calcined Bauxite Regional Insights


By Region, the study provides market insights into North America, Europe, Asia-Pacific and Rest of the World. The Asia-Pacific Calcined Bauxite market area will dominate this market. A substantial portion of the market's revenue for calcined Bauxite is expected to come from this region over the forecast period due to the area's rapid industrialization and rising foreign investment in developing nations like China and India. The expansion of the business will also be aided by the rising population and consumer disposable income levels.


Further, the major countries studied in the market report are The U.S., Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.


Figure2: CALCINED BAUXITE MARKET SHARE BY REGION 2023 (%) 


CALCINED BAUXITE MARKET SHARE BY REGION


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


The North America Calcined Bauxite Market is expected to grow at the fastest CAGR from 2023 to 2032. The development of the calcined bauxite market is aided by the expanding machinery, automotive, electronics, electrical, medical, metal, and construction sectors in the United States. Abrasives are also utilized in the automotive industry for a variety of purposes, including lacquer and coarse sanding, which has increased demand for calcined Bauxite in the manufacture of abrasives. Moreover, the US Calcined Bauxite market held the largest market share, and the Canada Calcined Bauxite market was the fastest-growing market in the Asia-Pacific region.


Europe Calcined Bauxite market accounts for the second-largest market share. The market is anticipated to grow due to brown fused ammonia. Further, the German Calcined Bauxite market held the largest market share, and the UK Calcined Bauxite market was the fastest-growing market in the European region.


Calcined Bauxite Key Market Players& Competitive Insights


Leading market players are investing heavily in research and development to expand their product lines, which will help the Calcined Bauxite market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, the Calcined Bauxite industry must offer cost-effective items.


Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the Calcined Bauxite industry to benefit clients and increase the market sector. In recent years, the Calcined Bauxite industry has offered some of the most significant advantages to medicine. Major players in the Calcined Bauxite market attempting to increase market demand by investing in research and development operations are Great Lakes Minerals LLC(US), LKAB (Sweden), EK-COMPANY AG (Germany), Bosai Group (China), First Bauxite LLC (US), Boud Minerals Limited (UK), Sinocean Industrial Limited (China).


Great Lakes Minerals, LLC (GLM), a privately held company, has offered customers the highest quality processed industrial minerals in the refractory and abrasive industries since 1999. The main business goal of GLM depends on ITS dedication to quality and customer service. Quality is checked throughout the entire production process, from the mine and chemical processing to the US entrance and GLM plant ports, and finally, until the finished product is packaged and prepared for shipping. It invest in improving plant production procedures and broadening product offers as it keep an eye on the future. Making sound judgments swiftly enables us to respond to its customers' material and product needs immediately, establishing GLM as a reliable partner and reaffirming its dedication to providing superior customer service.


An industrial minerals firm, First Bauxite, operates mines in Guyana and has state-of-the-art processing facilities in the USA. The combination of superior Bauxite, kaolin, and silica reserves in Guyana with cutting-edge industrial processing in the USA makes it unique. It is the only non-Chinese firm that mines and processes high-quality Bauxite for non-metallurgical purposes. Resource Capital Funds own it and has its headquarters in Colorado, USA. Mining operations produce high-purity bauxite with exceptionally low silica and other impurity levels in Guyana. This Bauxite is easily sintered to achieve an alumina content above 93%. First, Bauxite can provide a wide range of customers by combining its mineral alternatives with adaptable processing capabilities in the USA (at its US Ceramics subsidiary).


Key Companies in the Calcined Bauxite market include



Calcined Bauxite Industry Developments


May 2022: The U.S. calcination facilities were first bought by Bauxite. The deal includes the two manufacturing facilities owned by USC, with rotary kilns, at Wrens (250,000 tpa proppant capacity) and Andersonville, Georgia (100,000 tpa). The acquisition is significant because it would give FBX access to calcination facilities that will allow it to offer calcined refractory grades to the American market.


October 2021: When it first entered the non-metallurgical Bauxite and refractory clay markets, Bautek Minerais Industriais Ltda. Worked with MINERALS from the Cofermin Group for downstream help on the marketing and distribution side.


Calcined Bauxite Market Segmentation


Calcined Bauxite Purity Outlook




  • High purity [>85%]




  • Low purity [<85%]




Calcined Bauxite Application Outlook




  • Abrasives




  • Refractory Materials




  • Metallurgy




  • Road Surfacing




  • Others




Calcined Bauxite Regional Outlook




  • North America





    • US




    • Canada





  • Europe





    • Germany




    • France




    • UK




    • Italy




    • Spain




    • Rest of Europe





  • Asia-Pacific





    • China




    • Japan




    • India




    • Australia




    • South Korea




    • Australia




    • Rest of Asia-Pacific





  • Rest of the World





    • Middle East




    • Africa




    • Latin America




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