Brushless DC Motors Market Analysis

Global Brushless DC Motors Market Overview:

Brushless DC Motors Market Size was valued at USD 9.19 Billion in 2023. The Brushless DC Motors market is projected to grow from USD 9.94 Billion in 2024 to USD 17.29 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 7.16% during the forecast period (2024 - 2032). Expanding automotive industry and rising demand from the HVAC application area are the key market drivers contributing to the market's growth.

Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

Brushless DC Motors Market Trends

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  The rising development in the automotive industry is driving market growth.

  
  

The rising demand and development in the automotive industry are driving the market CAGR for brushless DC motors. One of the factors propelling the market development for brushless DC motors is the rise in the production and use of electric cars. Even though they are used in various industries, such as agriculture, medicine, and health care, DC motors are growing the market. The fundamental justification for this preference is that employing DC motors has many benefits, including energy efficiency, high torque, and high rpm. Additionally, DC motors are used in vehicle motors to control motorized wipers, seats, window adjustable mirrors, and massaging seats, among other extra features. This additional usage of DC motors contributes to expanding the market for brushless DC motors.

Additionally, brushless DC motors provide numerous advantages anticipated to support the market's expansion over the projected timeframe, such as improved uniformity, a longer service life, reduced sound, conserving electricity, and a boost in equipment productivity. They are thermally resistant, easy to maintain, function at low temperatures, reduce any risk of ignitions, provide substantial torque and rpm, and provide numerous advantages. Additionally, it is expected that the worldwide brushless DC motor market would grow substantially owing to the rise in urban population, rising consumer awareness of environmentally friendly goods, and government efforts to promote the usage of green vehicles.

COVID-19  has disrupted the worldwide aerospace and defense industry, causing OEMs in commercial aircraft to experience decreased demand, a labor shortage, and travel delays. Domestic air passenger numbers on American Airlines decreased by 68% from September 2019, putting the tourism industry in danger. As per International Air Transport Association, the GFC caused airlines to lose money over 3 times. This increased the market's unfavorable effects on brushless DC motors. The only method to accelerate market expansion is through the leading companies' increased investment during the projected timeframe. For instance, the International Trade Administration (ITA) projects that China will produce 35 million domestic vehicles by 2025. Additionally, the Chinese authorities committed USD 60 billion to the electric car sector in March 2021. As a result, it is expected that demand for Brushless DC Motors will increase throughout the projection period due to the growing automotive industry. Thus, driving the Brushless DC Motors market revenue.

Brushless DC Motors Market Segment Insights:

Brushless DC Motors Type Insights

The Brushless DC Motors market segmentation, based on type, includes Inner Rotor and Outer Rotor. The Inner Rotor dominated the market, accounting for 62% of the market share (USD 5.3 billion) in 2022. It has characteristics like a rotating shaft with a low moment of inertia, the capacity to minimize the dimensions of the primary unit, and the capacity to operate at high temperatures. For CNC machines, metal cutting, automatic doors, and robotics, this motor is employed in the manufacturing, consumer electronics, and automotive industries. The outer Rotor is anticipated to grow and expand significantly during the projected timeframe.

Figure 1: Brushless DC Motors Market, by Type, 2022 & 2032 (USD Billion)

Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

Brushless DC Motors Speed Insights

The Brushless DC Motors market segmentation, based on Speed, includes Less than 500 RPM, 501-2000 RPM, 2001-10,000 RPM, and More than 10000 RPM. The 2001-10,000 RPM category generated the highest revenue of about 47% (USD 4 billion) in 2022. It is extensively employed in industrial applications like laser scanning instruments and is frequently used in medical equipment. Actuators for industrial automation and bar code readers. These motors are utilized in home appliances, bus air conditioning systems, and traction motors.

Brushless DC Motors End-Use Insights

The Brushless DC Motors market segmentation, based on End-Use, includes Manufacturing, Medical Devices, Automotive, and Consumer Electronics. Consumer Electronics dominated the market, accounting for 38% of the market share (USD 3.2 billion) in 2022. The consumer electronics market has experienced a rise in competition, forcing businesses to implement cutting-edge technologies and analysis to ensure the best possible use of their assets. An ongoing power supply is necessary for the automated electronics used in industrial manufacturing facilities to function will boost market growth.

Brushless DC Motors Regional Insights

By region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. The North American Brushless DC Motors market area will dominate this market, owing to growing adoption and interest in brushless DC electric motors. In addition, people are becoming well-informed, and embracing new innovative products will boost the market growth in this region.

Further, the major countries studied in the market report are the US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

Figure 2: Brushless DC Motors Market Share by Region 2022 (USD Billion)

Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

Europe region’s Brushless DC Motors market accounts for the second-highest market share due to increased consumption of motorized vehicles. Further, the German Brushless DC Motors market holds the highest market share, and the UK Brushless DC Motors market is anticipated to grow quickly in the European region.

The Asia-Pacific Brushless DC Motors Market is anticipated to grow significantly during the projected timeframe. This is due to technological advancement, rising population, and accelerated urbanization in the APAC region will boost the market growth. Moreover, China’s Brushless DC Motors market dominates the market share, and the Indian Brushless DC Motors market is expected to grow steadily in the Asia-Pacific region.

Brushless DC Motors Key Market Players & Competitive Insights

Leading market players invested heavily in research and development (R&D) to increase their production capacity and develop innovative products, which will help the Brushless DC Motors market expand further. Market participants are also undertaking organic and inorganic approaches to expand and strengthen their footprint, with important market developments including new product lines, contractual deals, mergers and acquisitions, capital expenditure, and strategic alliances with other organizations. The Brushless DC Motors industry must offer cost-effective and innovative solutions to survive in a moderately fragmented market.

Manufacturing locally to increase production capacity and minimize operational expenses is one of the key business strategies organizations use in the Brushless DC Motors industry to offer lucrative benefits to their clients and capture the untapped market share. The Brushless DC Motors industry has offered significant advantages and technological advancements in the Automotive sector. Major players in the Brushless DC Motors market, including Allied Motion Inc. (US), Johnson Electric Holdings Limited (Hong Kong), WEG (Brazil), Nidec Corporation (Japan), Arc Systems (US), Anaheim Automation, Inc. (US), Bühler Motor GmbH (Germany), Electrocraft Inc. (US), Toshiba Corporation (Japan), Ametek, Inc. (US), Rockwell Automation, Inc. (US), Siemens (Germany), and GE (US are attempting to capture market share by investing in research and development (R&D) operations to offer innovative solutions.

ABB is an industry innovator in automation and electrification technology, creating a more resource-conserving and sustainable future. The business was formed in 1988 and was headquartered in Zurich, Switzerland. Power Products and Systems, Low Voltage Products, Discrete Automation, and Process Automation are just a few of the ABB Group's divisions. Technology is crucial to The ABB Group's success. It has operations worldwide that are trying to provide innovative solutions that increase the competitiveness of ABB customers while minimizing the negative environmental impact. ABB Ltd. introduced a new line of lower-voltage IEC Brushless DC motors in 2020 with the primary goal of reducing the overall dimensions of the equipment by reducing space requirements and overall expenditure.

In terms of electric motors, sensors, motion subsystems, and related electro-mechanical parts, The Johnson Electric (JE) Group is a world leader. It was founded in 1959, and Hong Kong is its corporate headquarters. The organization's micromotors are utilized in various consumer and commercial products, including business equipment, power tools, personal care products, household appliances, and automobile parts. Johnson Electric introduced innovative BLDC motor alternatives for ventilation applications in June 2019, comprising the E12 and E17 brushless motor architectures. These incredibly efficient motors can provide outstanding ERP performances and ratings while adhering to all existing and future regulatory standards.

Key Companies in the Brushless DC Motors market include

• Allied Motion Inc. (US)


• Johnson Electric Holdings Limited (Hong Kong)


• WEG (Brazil)


• Nidec Corporation (Japan)


• Arc Systems (US)


• Anaheim Automation Inc. (US)


• Bühler Motor GmbH (Germany)


• Electrocraft Inc. (US)


• Toshiba Corporation (Japan)


• Ametek Inc. (US)


• Rockwell Automation Inc. (US)


• Siemens (Germany)


• GE (US)

Brushless DC Motors Industry Developments

November 2023

The range of intelligent power devices (IPD) that Toshiba Electronics Europe offers for brushless direct current (BLDC) motor driving applications has been expanded. These novel devices are suitable for usage in a variety of applications, including fans, ventilation, air conditioning, and pumps, among others such as these.

The products (TPD4163K and TPD4164K) feature an HDIP30 through hole package that measures only 32.8mm x 13.5mm x 3.525mm. These product dimensions are designed to complement the TPD4163F and TPD4164F, which were just recently introduced. In comparison to other DIP26 products manufactured by Toshiba, such as the TPD4123x, TPD4144x, and TPD4135x, this new package has a PCB mounting area that is reduced by more than twenty percent thanks to its revolutionary design. The amount of space that is necessary for motor drive circuit boards is greatly reduced as a result of this consideration.

These IPDs, like the ones that came before them, are constructed using IGBTs that have a rating of 600V and come with a gate driver that is matched to it. This allows them to provide a comprehensive and integrated solution in a small package. A maximum DC current (IOUT(max)) rating of 1A is assigned to the TPD4163K, but the TPD4164K, which is more competent, is assigned a rating of 2A. Both of the devices have an IGBT saturation voltage (VCEsat) of 2.6V and 3.0V, respectively, while the diode forward voltage (VF) is 2.0V and 2.5V.

This results in an increase in the design margin since the maximum supply voltage rating (VBB(max)) of both devices has been increased to 600V. The use of this upgrade is especially beneficial in settings where the power supplied by the mains is varied or prone to fluctuations.

Toshiba has unveiled a reference design that highlights the capabilities of the new TPD4164K and TMPM374FWUG microcontrollers with vector control engines. This design is intended to make the process of creating brushless DC motor drives easier.

November 2021: Allied Motion purchased ORMEC Systems Corporation in 2021. This company developed and produced mission-crucial electro-mechanical automation systems and control devices.

June 2019: Johnson Electric introduced innovative BLDC motor alternatives for ventilation applications in June 2019, comprising the E12 and E17 brushless motor architectures. These incredibly efficient motors can provide outstanding ERP performances and ratings while adhering to all existing and future regulatory standards.

Brushless DC Motors Market Segmentation:

Brushless DC Motors Type Outlook

• Inner Rotor


• Outer Rotor

Brushless DC Motors Speed Outlook

• Less than 500 RPM


• 501-2000 RPM


• 2001-10,000 RPM


• More than 10000 RPM

Brushless DC Motors End-Use Outlook

• Manufacturing


• Medical Devices


• Automotive


• Consumer Electronics

Brushless DC Motors Regional Outlook

• North America
  
  
  
  • US
  
  
  • Canada
  
  
  
  


• Europe
  
  
  
  • Germany
  
  
  • France
  
  
  • UK
  
  
  • Italy
  
  
  • Spain
  
  
  • Rest of Europe
  
  
  
  


• Asia-Pacific
  
  
  
  • China
  
  
  • Japan
  
  
  • India
  
  
  • Australia
  
  
  • South Korea
  
  
  • Australia
  
  
  • Rest of Asia-Pacific
  
  
  
  


• Rest of the World
  
  
  
  • Middle East
  
  
  • Africa
  
  
  • Latin America