• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor
    Hero Background

    Boiler Control Market

    ID: MRFR/E&P/5523-HCR
    111 Pages
    Anshula Mandaokar
    October 2025

    Boiler Control Market Research Report By Product Type (Single Loop Control, Multi Loop Control, Advanced Control Systems, Embedded Control Systems), By End Use Industry (Power Generation, Oil and Gas, Chemical Processing, Food and Beverage, Pharmaceuticals), By Control Method (On/Off Control, Modulating Control, Distributed Control Systems, Programmable Logic Controllers), By Boiler Type (Fire-tube Boiler, Water-tube Boiler, Electric Boiler, Steam Boiler) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and A...

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    Boiler Control Market Infographic
    Purchase Options

    Boiler Control Market Summary

    As per MRFR analysis, the Boiler Control Market Size was estimated at 5.635 USD Billion in 2024. The Boiler Control industry is projected to grow from 5.868 USD Billion in 2025 to 8.813 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.15 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Boiler Control Market is experiencing a transformative shift towards advanced technologies and automation.

    • The integration of smart technologies is reshaping the operational landscape of boiler control systems.
    • Safety and reliability remain paramount, driving innovations in control mechanisms across various applications.
    • The market is witnessing a notable shift towards automation and connectivity, particularly in the Asia-Pacific region.
    • Rising energy efficiency standards and technological advancements in control systems are key drivers propelling growth in the North American market.

    Market Size & Forecast

    2024 Market Size 5.635 (USD Billion)
    2035 Market Size 8.813 (USD Billion)
    CAGR (2025 - 2035) 4.15%

    Major Players

    Honeywell (US), Siemens (DE), Johnson Controls (US), Emerson (US), Schneider Electric (FR), KROHNE (DE), Mitsubishi Electric (JP), Yokogawa Electric (JP), ABB (CH)

    Boiler Control Market Trends

    The Boiler Control Market is currently experiencing a transformative phase, driven by advancements in technology and increasing demand for energy efficiency. As industries seek to optimize their operations, the integration of smart technologies into boiler control systems appears to be a focal point. This trend not only enhances operational efficiency but also contributes to significant reductions in energy consumption. Furthermore, regulatory frameworks promoting sustainable practices are likely to propel the adoption of innovative control solutions, thereby reshaping the competitive landscape of the market. In addition, the growing emphasis on safety and reliability in industrial processes suggests that manufacturers are prioritizing the development of robust control systems. These systems are designed to minimize risks associated with boiler operations, ensuring compliance with stringent safety standards. As the Boiler Control Market evolves, it seems poised to embrace a future characterized by enhanced automation and connectivity, potentially leading to more streamlined operations across various sectors. The interplay between technological advancements and regulatory pressures may further influence market dynamics, creating opportunities for growth and innovation.

    Integration of Smart Technologies

    The incorporation of smart technologies into boiler control systems is becoming increasingly prevalent. This trend focuses on enhancing operational efficiency and reducing energy consumption through advanced monitoring and control capabilities.

    Emphasis on Safety and Reliability

    Manufacturers are placing greater importance on developing control systems that prioritize safety and reliability. This trend aims to minimize operational risks and ensure compliance with stringent safety regulations.

    Shift Towards Automation and Connectivity

    The Boiler Control Market is witnessing a shift towards greater automation and connectivity. This trend is likely to streamline operations and improve overall efficiency across various industrial sectors.

    The ongoing transition towards energy efficiency and automation in industrial processes appears to be driving a notable evolution in the boiler control market, as organizations increasingly prioritize advanced control systems to optimize performance and reduce emissions.

    U.S. Department of Energy

    Boiler Control Market Drivers

    Rising Energy Efficiency Standards

    The Boiler Control Market is experiencing a notable shift towards enhanced energy efficiency standards. Governments and regulatory bodies are increasingly mandating stricter energy efficiency regulations for industrial and commercial boilers. This trend is driven by the need to reduce greenhouse gas emissions and lower energy consumption. As a result, manufacturers are compelled to innovate and develop advanced boiler control systems that optimize fuel usage and minimize waste. The market for energy-efficient boiler controls is projected to grow significantly, with estimates suggesting a compound annual growth rate of over 5% in the coming years. This focus on energy efficiency not only aligns with environmental goals but also offers cost savings for end-users, thereby driving demand in the Boiler Control Market.

    Expansion of the Renewable Energy Sector

    The expansion of the renewable energy sector is significantly impacting the Boiler Control Market. As the world transitions towards cleaner energy sources, there is an increasing need for boiler systems that can efficiently integrate with renewable energy technologies. This includes the use of biomass, solar thermal, and other renewable sources in boiler operations. The market is adapting to these changes by developing control systems that optimize the use of renewable energy, thereby enhancing overall system efficiency. Projections indicate that the integration of renewable energy in boiler systems could lead to a market growth rate of around 5% in the coming years. This trend not only supports the shift towards sustainable energy but also presents new opportunities for innovation within the Boiler Control Market.

    Growing Demand for Industrial Automation

    The growing demand for industrial automation is significantly influencing the Boiler Control Market. As industries strive for increased productivity and reduced operational costs, the automation of boiler systems has become a priority. Automated boiler controls facilitate seamless integration with other industrial processes, enhancing overall efficiency. This trend is particularly evident in sectors such as manufacturing and energy, where automated systems are essential for maintaining optimal performance. Market data suggests that the automation segment within the Boiler Control Market is expected to expand at a rate of 6% per year, driven by the need for reliable and efficient operations. Consequently, manufacturers are focusing on developing advanced boiler control solutions that cater to the automation needs of various industries.

    Technological Advancements in Control Systems

    Technological advancements are playing a pivotal role in shaping the Boiler Control Market. The integration of sophisticated control systems, such as programmable logic controllers (PLCs) and distributed control systems (DCS), enhances the operational efficiency of boilers. These technologies enable real-time monitoring and control, allowing for precise adjustments to boiler operations. Furthermore, the adoption of artificial intelligence and machine learning algorithms is expected to revolutionize boiler control by predicting maintenance needs and optimizing performance. The market is witnessing a surge in demand for these advanced control systems, with projections indicating a potential increase in market size by approximately 7% annually. This trend underscores the importance of innovation in maintaining competitiveness within the Boiler Control Market.

    Increased Focus on Environmental Sustainability

    The Boiler Control Market is witnessing an increased focus on environmental sustainability, which is reshaping market dynamics. As organizations prioritize sustainable practices, there is a growing demand for boiler control systems that minimize emissions and enhance energy efficiency. This shift is largely influenced by consumer preferences and regulatory pressures aimed at reducing carbon footprints. Manufacturers are responding by developing eco-friendly boiler control solutions that comply with stringent environmental regulations. Market analysis indicates that the demand for sustainable boiler control technologies is likely to grow by approximately 8% annually, reflecting a broader trend towards sustainability in industrial operations. This emphasis on environmental responsibility is expected to drive innovation and investment within the Boiler Control Market.

    Market Segment Insights

    By Product Type: Single Loop Control (Largest) vs. Advanced Control Systems (Fastest-Growing)

    The Boiler Control Market is primarily divided into four product types: Single Loop Control, Multi Loop Control, Advanced Control Systems, and Embedded Control Systems. Among these, the Single Loop Control segment holds the largest market share, primarily due to its simplicity and cost-effectiveness that attracts a wide range of users. Multi Loop Control also holds a significant share as it caters to applications requiring more precise control; however, it currently does not match the dominance of Single Loop Control.

    Single Loop Control (Dominant) vs. Advanced Control Systems (Emerging)

    Single Loop Control remains the dominant player in the Boiler Control Market, favored for its straightforward functionality and ease of implementation in various applications. It provides essential control and monitoring capabilities, making it ideal for smaller systems and facilities looking for reliable performance without extensive investment. Conversely, the Advanced Control Systems segment is emerging rapidly, driven by technological advancements and the growing demand for automation and optimization in industrial settings. These systems offer enhanced features such as predictive maintenance, improved energy efficiency, and advanced analytics, positioning them as a future trendsetter in the market as industries seek smarter solutions.

    By End Use Industry: Power Generation (Largest) vs. Oil and Gas (Fastest-Growing)

    The Boiler Control Market encompasses several end-use industries, with Power Generation holding the largest market share. This sector's demand is driven by a global shift towards sustainable energy practices, pushing operators to adopt advanced boiler control solutions for improved efficiency and emissions reduction. On the other hand, the Oil and Gas industry is experiencing rapid growth in its adoption of boiler control technologies, attributed to the need for enhanced safety and operational efficiency amid fluctuating energy prices.

    Power Generation (Dominant) vs. Pharmaceutical (Emerging)

    The Power Generation segment is characterized by a high demand for efficient boiler control systems that can optimize energy use and minimize carbon emissions. This dominant position is enhanced by stringent environmental regulations and a global push for cleaner energy sources. Conversely, the Pharmaceuticals segment represents an emerging market with increasing investments in advanced manufacturing processes. The requirement for maintaining precise temperature and pressure controls in sensitive drug manufacturing processes is driving the adoption of specialized boiler control solutions in this sector, positioning it as a key area for future growth.

    By Control Method: On/Off Control (Largest) vs. Modulating Control (Fastest-Growing)

    In the Boiler Control Market, the On/Off Control method has traditionally dominated, capturing the largest share due to its simplicity and effectiveness in various applications. This control method operates by toggling the boiler on and off to maintain the desired temperature, making it a favored choice among many users. Conversely, Modulating Control systems are gaining traction and are now recognized as the fastest-growing segment. Their ability to adjust the heat output continuously allows for improved efficiency and temperature control, leading to increased adoption across various industries. The growth of Modulating Control systems is driven by the rising focus on energy efficiency and the need for more precise temperature regulation in boiler operations. Furthermore, advancements in technology have improved the capabilities of modulating systems, making them more accessible and cost-effective. As industries seek sustainable solutions to reduce energy consumption and emissions, the demand for these sophisticated control methods is expected to continue rising, transforming the market landscape significantly.

    On/Off Control (Dominant) vs. Programmable Logic Controllers (Emerging)

    On/Off Control remains the dominant force in the Boiler Control Market due to its straightforward implementation and maintenance, rendering it suitable for various boiler types and settings. Users appreciate its reliability in maintaining desired temperatures with minimal complexity, which has resulted in a substantial market share. In contrast, Programmable Logic Controllers (PLCs) are considered an emerging technology in this sector, bringing precision and versatility to boiler operations. PLCs enable customizable control strategies and integration with other systems, providing enhanced operational efficiency and automation. While PLCs may require greater initial investment and expertise, their capabilities to optimize boiler performance and monitor processes in real-time make them increasingly attractive to industry stakeholders aiming for modernization and efficiency.

    By Boiler Type: Fire-tube Boiler (Largest) vs. Water-tube Boiler (Fastest-Growing)

    In the Boiler Control Market, Fire-tube Boilers hold the largest share due to their widespread adoption in various industrial applications. Their design allows for simple maintenance and efficient operation, making them a preferred choice in many settings. Water-tube Boilers, while smaller in market share than their fire-tube counterparts, are experiencing rapid growth as industries seek more efficient solutions that handle larger capacities with enhanced safety measures. The growth of Water-tube Boilers can be attributed to the increasing demand for high-pressure steam generation and energy efficiency in manufacturing processes. As energy regulations become stricter and industries strive for sustainability, the Water-tube Boiler segment is gaining momentum, driven by innovative technology and a shift towards renewable energy sources, making it the fastest-growing segment in the market.

    Fire-tube Boiler (Dominant) vs. Electric Boiler (Emerging)

    Fire-tube Boilers are renowned for their reliability and low operational costs, solidifying their position as the dominant boiler type in the Boiler Control Market. They provide consistent performance, especially in large-scale applications, making them the go-to option for several industries, from oil and gas to food processing. On the other hand, Electric Boilers are emerging as a viable alternative for smaller applications, offering cleaner and quieter operation. While they currently represent a smaller market share, their adaptability to modern energy standards and growing environmental concerns are driving interest. Electric Boilers are particularly appealing in urban areas where emissions regulations are stringent, and as technology advances, their efficiencies are expected to improve, enhancing their market competitiveness.

    Get more detailed insights about Boiler Control Market

    Regional Insights

    The Regional aspect of the Boiler Control Market reveals noteworthy insights, showcasing a well-diversified landscape across various regions. In 2023, North America leads with a valuation of 1.94 USD Billion, a clear indicator of its predominant role in the market, driven by advanced industrial applications and significant investments in energy efficiency. Europe follows closely with a valuation of 1.42 USD Billion, reflecting stringent regulations and a focus on sustainable energy practices, which bolster its significance.

    The APAC region holds a valuation of 1.73 USD Billion, reflecting robust industrial growth and an increasing demand for energy-efficient systems, positioning it as a dynamic player within the market.

    South America, though smaller in comparison with a valuation of 0.36 USD Billion, is gradually developing its boiler control infrastructure. Meanwhile, the MEA region, valued at 0.96 USD Billion, showcases unique opportunities for growth due to increasing energy demands and industrialization. Overall, the Boiler Control Market revenue demonstrates varied dynamics across these regions, with each demonstrating potential driven by industrial growth, regulatory frameworks, and investment in efficient technologies.

    Boiler Control Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    The Boiler Control Market is characterized by its dynamic nature and extensive range of applications across various industries. This market comprises a well-established network of key players that are constantly innovating and enhancing their product offerings to meet the rising demand for energy efficiency, safety, and cost-effectiveness. With factories and facilities requiring effective heating, significant advancements in technology have led to the incorporation of sophisticated automation systems in boiler controls. The competition is driven by factors such as regulatory pressures on emissions, the continuous need for operational efficiency, and the growing trend toward sustainable energy solutions.

    Players in this market are not only focused on their technological capabilities but also on strategic partnerships, mergers, and acquisitions that enable them to fortify their market position and expand their reach.

    Mitsubishi Electric has successfully positioned itself as a distinguished player within the Boiler Control Market through its innovative technologies and robust solutions that cater to diverse industrial needs. The company leverages its expertise in automation and control systems to enhance the performance and reliability of boiler operations. Mitsubishi Electric is recognized for its Energy Management Systems that optimize fuel consumption, improve operational safety, and reduce emissions, supporting the industry’s shift toward environmentally friendly practices.

    Additionally, the company benefits from its footprint, providing localized support and services tailored to meet the specific requirements of various regions. With a commitment to research and development, Mitsubishi Electric continually evolves its offerings, ensuring that clients receive cutting-edge solutions that meet the latest industry standards.

    General Electric has made significant strides in the Boiler Control Market by fostering innovation and leveraging its extensive industrial experience. The company’s solutions are designed to improve efficiency and reduce operational costs through advanced control technologies that seamlessly integrate into existing boiler systems. General Electric specializes in digital solutions that provide real-time analytics for monitoring and optimizing boiler performance, thereby enabling users to make informed decisions that enhance energy efficiency. The company also emphasizes its commitment to sustainability, actively developing projects that align with emission standards.

    With a strong market presence supported by a comprehensive service network, General Electric is well-positioned to meet the evolving needs of its customers across various industrial segments, solidifying its status as a leader in the boiler control domain.

    Key Companies in the Boiler Control Market market include

    Industry Developments

    The Boiler Control Market is witnessing significant developments, particularly in terms of technological advancements and strategic partnerships. Companies like Mitsubishi Electric and Siemens are expanding their product lines to incorporate more automation and IoT capabilities, enhancing operational efficiency in boiler systems. Meanwhile, Honeywell International has introduced innovative control solutions emphasizing energy efficiency, addressing growing concerns over sustainability and fuel costs. Mergers and acquisitions have also marked the landscape, with ABB acquiring a niche player in the automation sector to strengthen its offerings in the boiler control space. 

    General Electric has been enhancing its presence through collaboration with local firms to gain a competitive edge in emerging markets. The increasing market valuation of key players is further propelling growth, with forecasts indicating substantial increases driven by demand for advanced control technologies in industries reliant on boiler systems. Additionally, the ongoing emphasis on compliance with environmental regulations is pushing companies like Bosch Thermotechnology and Yokogawa Electric to innovate and adapt their existing technologies, creating a dynamic and competitive environment in the Boiler Control Market.

    Future Outlook

    Boiler Control Market Future Outlook

    The Boiler Control Market is projected to grow at a 4.15% CAGR from 2024 to 2035, driven by advancements in automation, energy efficiency, and regulatory compliance.

    New opportunities lie in:

    • Integration of IoT for real-time monitoring solutions.
    • Development of AI-driven predictive maintenance services.
    • Expansion into emerging markets with tailored boiler control systems.

    By 2035, the Boiler Control Market is expected to achieve robust growth, reflecting evolving industry demands.

    Market Segmentation

    Boiler Control Market Boiler Type Outlook

    • Fire-tube Boiler
    • Water-tube Boiler
    • Electric Boiler
    • Steam Boiler

    Boiler Control Market Product Type Outlook

    • Single Loop Control
    • Multi Loop Control
    • Advanced Control Systems
    • Embedded Control Systems

    Boiler Control Market Control Method Outlook

    • On/Off Control
    • Modulating Control
    • Distributed Control Systems
    • Programmable Logic Controllers

    Boiler Control Market End Use Industry Outlook

    • Power Generation
    • Oil and Gas
    • Chemical Processing
    • Food and Beverage
    • Pharmaceuticals

    Report Scope

    MARKET SIZE 20245.635(USD Billion)
    MARKET SIZE 20255.868(USD Billion)
    MARKET SIZE 20358.813(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)4.15% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of advanced automation and IoT technologies enhances efficiency in the Boiler Control Market.
    Key Market DynamicsTechnological advancements and regulatory changes drive innovation and efficiency in the Boiler Control Market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Market Highlights

    Author
    Anshula Mandaokar
    Team Lead - Research

    Anshula Mandaokar holds an academic degree in Chemical Engineering and has been contributing to the field for more than 5 years. She has expertise in Market Research and Business Consulting and serves as a Team Lead for a reputed Market Research firm under the Chemicals and Materials domain spectrum. She has worked on multiple projects, generating explicit results in a quick turnaround time. Her understanding of data interpretation justifies her role as a leader.

    Leave a Comment

    FAQs

    What is the expected market size of the Boiler Control Market by 2032?

    The Boiler Control Market is expected to be valued at 7.8 USD Billion by 2032.

    What is the projected compound annual growth rate (CAGR) for the Boiler Control Market from 2024 to 2032?

    The projected CAGR for the Boiler Control Market from 2024 to 2032 is 4.15%.

    Which region is anticipated to hold the largest market share in the Boiler Control Market by 2032?

    North America is anticipated to hold the largest market share, estimated at 2.8 USD Billion by 2032.

    What market value is associated with Single Loop Control in 2032?

    The market value for Single Loop Control is expected to reach 2.1 USD Billion by 2032.

    What is the expected market size of Advanced Control Systems by 2032?

    The expected market size for Advanced Control Systems by 2032 is 1.5 USD Billion.

    Which key players dominate the Boiler Control Market?

    Key players in the Boiler Control Market include Mitsubishi Electric, General Electric, and Siemens, among others.

    How much is the Multi-Loop Control segment expected to grow by 2032?

    The Multi-Loop Control segment is expected to grow to 1.75 USD Billion by 2032.

    What is the projected market size for Embedded Control Systems by 2032?

    The projected market size for Embedded Control Systems is estimated to be 2.55 USD Billion by 2032.

    What is the estimated market value for the APAC region in 2032?

    The estimated market value for the APAC region in 2032 is 2.5 USD Billion.

    What are the growth drivers for the Boiler Control Market during the forecast period?

    Growth drivers include increasing industrial automation and the demand for energy-efficient systems.

    Download Free Sample

    Kindly complete the form below to receive a free sample of this Report

    Case Study
    Chemicals and Materials

    Compare Licence

    ×
    Features License Type
    Single User Multiuser License Enterprise User
    Price $4,950 $5,950 $7,250
    Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
    Free Customization
    Direct Access to Analyst
    Deliverable Format
    Platform Access
    Discount on Next Purchase 10% 15% 15%
    Printable Versions