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The Automated Optical Inspection (AOI) System market has been undergoing significant transformations, fueled by technological advancements and a growing need for efficient quality control across various industries. One significant development in this market is the growing use of artificial intelligence (AI) and machine learning (ML) technologies by AOI systems. These technologies improve the inspection process because systems through these technology can learn and adapt leading to accuracy in detection of defects also detected faster. The move to AI-driven AOI systems is in line with the larger movement within industry towards automation and smart manufacturing, where efficiency and accuracy are crucial.
Another interesting development is the proliferation of AOI applications across various industries beyond that normally associated with traditional electronics manufacturing. Though AOI systems have been prevalent in the electronics production industry for decades, with a major focus remaining on checking printed circuit The more urgent reason for this wider use is the requirement of high-quality industries in different markets and it shows that AOI systems are versatile enough to suit various inspection needs.
The evolution of Industry 4.0 has also impacted the AOI System market, making it increasingly connected and informed by data when arriving at important decisions regarding business operation. Modern AOI systems include sophisticated data analytics features, which enable manufacturers to gain insights from the information collected during inspection. This tendency enables predictive maintenance, process optimization and overall operational efficiency which help build a more proactive and responsive manufacturing environment.
3D AOI systems are also in high demand, with trend moving away from standard 2D inspection. 3D AOI offers a more detailed analysis of such complexities as components and assembly units allowing defects that would presumably get through 2D systems to be captured. This is especially the case in industries dealing with complex and small parts such as electronics or medical equipment where precision inspection plays a vital role to determine product quality.
The software improvements in user interfaces and data visualization are playing out as an increasing focus area for the AOI System market. User-friendly interfaces and intuitive designs of software that are the basic points affecting the choice for AOI systems play a very important role to operations, as it made them easier to operate by manufacturing personnel. In addition, the incorporation of cloud-based systems enables remote monitoring , real time data access and collaborative decision making that further boosts efficiency in overall processes involving AOI.
As a result of the growing concerns regarding environmental issues and sustainability practices, there is an increasing focus on energy-saving or eco-friendly AOI systems. Manufacturers are integrating energy-saving technology and materials in their systems, following world initiatives to minimize the influence of industrial processing on nature.
Collaborations and partnerships between AOI system providers and end-users are on the rise, fostering innovation and customization to meet specific industry needs. This collaborative approach ensures that AOI systems are tailored to address unique challenges and requirements across different manufacturing sectors. Market players are investing in research and development to stay ahead of technological advancements and maintain a competitive edge in this rapidly evolving landscape.
Automated Optical Inspection System Market Highlights:
Global Automated Optical Inspection System Market Overview:
Automated Optical Inspection System Market Size was valued at USD 938.0 million in 2023. The Automated Optical Inspection System industry is projected to grow from USD 1101.7 million in 2024 to USD 3990.2 million by 2032, exhibiting a compound annual growth rate (CAGR) of 17.5% during the forecast period (2024 - 2032). Rising demand for AOI systems in the inspection of IC substrates are driving the growth of the market.
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
Covid-19 Analysis
Currently, the market for automated optical inspection systems is experiencing a fall in demand. Hardware is hard to come by during the epidemic. Lockdowns cause the supply chain to be disrupted. Industry use of new technology is declining. Particularly, the market for automated optical inspection systems has experienced significant income losses and decreased demand in 2017.The ongoing global economic crisis causes the market to lose more money. This downward trend is brought on by work-from-home activities and a decline in industrial activity. Market operational problems are anticipated to be short-lived. Additionally, the market's lower output rate won't persist in the next years. During the anticipated period, the market for automated optical inspection systems will see a significant growth in demand.
Automated Optical Inspection System Market Trends
- The increase in miniaturization of printed circuit boards and electronic components
Automated optical inspection systems are essential to the production of any product, but they are especially important for small products like printed circuit boards. An automated optical inspection system combines artificial intelligence-based software and image processing to identify flaws in any manufactured product. High density interconnect (HDI) printed circuit boards, which are more intricate and densely packed with components, are becoming more popular. This is a result of the rise in use of small, portable structured devices. The inspection of printed circuit boards is difficult to conduct manually, hence automated optical inspection systems are being used more and more. Dr. Hester and his colleagues at Northwestern University in Illinois unveiled the tiny electronic module filled with sensors that attaches to the inside of a typical medical-grade N95 mask in January 2022 in order to provide a solution for COVID-19 pandemic prevention. This mask will help with COVID-19 virus diagnosis and leak detection. Therefore, automated optical inspection systems are needed to assure the end product is defect-free in light of these expanding advancements that call for the downsizing of circuits. The development of automated optical inspection systems is fueled by the increasingly small and complicated printed circuit boards.
Automated Optical Inspection Systems Market Segment Insights:
Automated Optical Inspection Systems Type Insights
The Automated Optical Inspection Systems market segmentation, based on component, includes Software and System. An system was the fastest growing segment.In order to maintain the product's quality, AOI systems can identify mistakes in real-time. These systems can also provide operator feedback based on historical data and production statistics, which improves the manufacturing process and results in cost, labor, and time savings. These elements are anticipated to accelerate the uptake of AOI systems in the manufacturing sectors and support market expansion.
Automated Optical Inspection Systems Technology Insights
According to technology,the market is divided into the Inline AOI, Offline AOI. Inline AOI segment led the overall market in the Automated Optical Inspection System industry in 2021, and it is expected to continue to lead during the forecast period. This is explained by the systems' quick inspection of a large number of manufactured printed circuit boards. At every stage of the manufacturing process, an inline AOI system can be used, allowing for a detailed examination of the specifications and flaws of the printed circuit board components. The inline system can scan printed circuit boards on both sides while requiring less manual labor to flip the boards.
Automated Optical Inspection Systems Type Insights
The Automated Optical Inspection System market research segmentation, by type, the market is segmented into 2D AOI Systems, 3D AOI Systems. This is explained by the 2D AOI system's cheaper cost and simplicity of programming. The 2D AOI systems have seen various improvements over the years in terms of their software interfaces and image processing technologies, which has boosted the speed at which images are captured and significantly decreased inspection cycle times. Furthermore, the camera, illumination, and optics employed in the 2D systems offer versatility in inspection, allowing for the simultaneous inspection of both small and big components on a printed circuit board.
Automated Optical Inspection Systems Industry Vertical Insights
Based on Industry Vertical, the Automated Optical Inspection System Market has been segmented into Automotive, Aerospace & Defense . Automotive segments dominate the market The segment is being driven by an increase in demand for robust and high-performing electronic components for improving vehicle safety. Additionally, with the development of technologies like anti-lock brakes (ABS) and advanced driver assistance systems (ADAS), the demand for high-end electronics components in the automotive industry has skyrocketed. Due to the existence of significant automobile manufacturers in these nations, Germany, France, and Japan are the key markets for the adoption of AOI systems in the automotive industry.
Automated Optical Inspection Systems Regional Insights
By Region, the study segments the market into North America, Europe, Asia-Pacific, Middle East & Africa, and South America. Asia-Pacific accounted for the largest share of revenue in 2021. This is explained by the fact that the area is home to numerous electronics and printed circuit board makers. Additionally, one of the main drivers for large electronics manufacturers to locate operations in this area has been the region's low cost of labor. Additionally, the demand for consumer electronics and autos has surged in nations like China and India due to rising disposable income, which has fueled the demand for high-quality electronic components and fueled the expansion of this industry.
It is expected that the North America region will exhibit the fastest CAGR during the forecast period. due to increased innovation and technological developments across all of the region's manufacturing sectors. Increasing demand for smaller, faster, and more streamlined electronic items and smartphones is another factor driving this industry.
Further, the countries considered in the scope of the Automated Optical Inspection Systems market are the US, Canada, Mexico, UK, Germany, France, Italy, Spain, Switzerland, Austria, Belgium, Denmark, Finland, Greece, Hungary, Italy, Luxembourg, Netherlands, Norway, Poland, Portugal, Slovakia, Sweden, Romania, Ireland, China, Japan, Singapore, Malaysia, Indonesia, Philippines, South Korea, Hong Kong, Macau, Singapore, Brunei, India, Australia & New Zealand, South Africa, Egypt, Nigeria, Saudi Arabia, Qatar, United Arab Emirates, Bahrain, Kuwait, and Oman, Brazil, Argentina, Chile, and others.
Automated Optical Inspection Systems Key Market Players & Competitive Insights
Major market players are spending a lot of money on R&D to increase their product lines, which will help the Automated Optical Inspection Systems market grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, including new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Automated Optical Inspection Systems industry must offer cost-effective items to expand and survive in an increasingly competitive and rising market environment. Strong R&D capabilities allow Integra to attain a competitive advantage over its peers, maintain a technological edge over its competitors, and stay ahead of industry trends.
Key Companies in the Automated Optical Inspection Systems market include
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Test Research, Inc.
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Omron
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Mirtec
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Viscom
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Camtek
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CyberOptics
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Daiichi Jitsugyo
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Nordson
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Orbotech
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GOEPEL Electronic
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Marantz Electronics
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Machine Vision Products
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Saki
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Vi Technology
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Dcb Automation
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Pemtron
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Stratus Vision, among others
Automated Optical Inspection Systems Industry Developments
July 2023: OMRON Automation, a leading provider of advanced industrial automation solutions, launched a new PoC lab in India. The new state-of-the-art proof-of-concept (PoC) lab will enable OMRON to offer an immersive experience, allowing its customers to explore and witness the latest advancements in Automated Optical Inspection (AOI) technology.
July 2023: Saki Corporation, an innovator of automated optical and X-ray inspection equipment, exhibited its latest total line inspection hardware and software solutions at FIEE in Sao Paulo, Brazil. Saki's world-class AOI & SPI machines and the latest software version is key to efficient, cost-effective Smart Factory operations. The latest 3Di-LS2 (18µm) machine and the 3Di-LS3 (8µm) version was shown in South America for the first time.
January 2023: Saki Corporation announced the development of a high-speed camera head offering an optical resolution of 15μm to achieve high-performance quality inspection, with the industry's fastest cycle time, the latest 3Di series of next-generation in-line 3D automated optical inspection (3D-AOI) equipment.
May 2023: NVIDIA announced that Techman Robot has Selected NVIDIA Isaac Sim to optimize automated optical inspection. Taiwan cobot innovator accelerates robotics-based inspection by 20% to improve electronics manufacturing product quality with Omniverse.
NVIDIA showcased how leading electronics manufacturer Quanta are using AI-enabled robots to inspect the quality of its products. NVIDIA also announced that leading Taiwanese manufacturers, including Foxconn Industrial Internet, Pegatron, Quanta, and Wistron, are adopting NVIDIA Metropolis for Factories to tap into industrial automation to handle automated optical inspections.
January 2023: As a new option for the most recent 3Di series of next-generation in-line 3D automated optical inspection (3D-AOI) equipment, Saki Corporation, a pioneer in the field of automated optical and X-ray inspection equipment, has developed a high-speed camera head with an optical resolution of 15 m that achieves high-performance quality inspection with the industry's fastest cycle time.
December 2022: The KVC 821, which has up to eight matrix and line-scan cameras as well as 3D inspection capability, will be on display at Control, according to a Kistler announcement about its automated quality assurance solutions for end-of-line inspection systems. This allows for the sequential completion of challenging testing tasks at various stations. This cutting-edge product may be able to win a sizeable market share in a number of end user business verticals..
September 2022: The Forth Dimension Displays Limited (ForthDD) subsidiary of Kopin Corporation, a pioneer in the development of cutting-edge wearable computing technologies and solutions, has received a US$3.4 million order commitment from JUTZE Intelligence Technology Co. Ltd. The order is to supply Spatial Light Modulators (SLMs) for the 3D automated optical inspection equipment from JUTZE's Edge and Mirage series. As a result, JUTZE's market share has unquestionably increased thanks in large part to ForthDD's SLMs.
Automated Optical Inspection Systems Market Segmentation:
Automated Optical Inspection Systems Type Outlook
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2D AOI Systems
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3D AOI Systems
Automated Optical Inspection Systems Component Outlook
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Software
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System
Automated Optical Inspection Systems Technology Outlook
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Inline AOI
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Offline AOI
Automated Optical Inspection Systems Industry Vertical Outlook
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Automotive
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Aerospace & Defense
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Others
Automated Optical Inspection Systems Regional Outlook
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North America
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US
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Canada
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Mexico
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Europe
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Germany
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France
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UK
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Rest of Europe
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Asia-Pacific
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China
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Japan
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India
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Rest of Asia-Pacific
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Middle East & Africa
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South America
Intended Audience
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Semi-Conductor Industry
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Healthcare Industry
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Technology Investors
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Regulatory Industries
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Government Bodies
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