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Additive Manufacturing With Metal Powders Market Research Report: By Technology (Laser Powder Bed Fusion (LPBF), Electron Beam Melting (EBM), Binder Jetting, Directed Energy Deposition (DED)), By Metal Type (Titanium and its Alloys, Aluminum and its Alloys, Stainless Steel and its Alloys, Nickel-Based Alloys, Superalloys), By Application (Aerospace and Defense, Automotive, Medical and Dental, Power Generation, Oil and Gas), By End-User (Manufacturing Firms, Research Institutions, Educational Institutions, Government Agencies) and By Region


ID: MRFR/CnM/7864-HCR | 100 Pages | Author: Priya Nagrale| December 2024

Global Additive Manufacturing With Metal Powders Market Overview


Additive Manufacturing With Metal Powders Market Size was estimated at 1.81 (USD Billion) in 2022. The Additive Manufacturing With Metal Powders Industry is expected to grow from 2.27(USD Billion) in 2023 to 17.7 (USD Billion) by 2032. The Additive Manufacturing With Metal Powders Market CAGR (growth rate) is expected to be around 25.65% during the forecast period (2024 - 2032).


Key Additive Manufacturing With Metal Powders Market Trends Highlighted


The Additive Manufacturing With Metal Powders Market is driven by advancements in technology, increased adoption in aerospace and automotive sectors, and growing awareness of the cost-effectiveness and design flexibility offered by this process. The market is expected to witness significant growth over the coming years, with key drivers including the increasing demand for lightweight and durable components, the need for rapid prototyping and customization, and the rising adoption of digital manufacturing technologies.


Opportunities for market capture lie in the exploration of new materials and powder technologies, as well as the integration of additive manufacturing with other advanced manufacturing processes. The market is also witnessing a trend towards the use of sustainable and eco-friendly metal powders, in line with growing environmental concerns. Furthermore, the increasing focus on research and development, particularly in the development of new alloys and powder characterization techniques, is expected to further drive market growth.


Global Additive Manufacturing With Metal Powders Market Overview


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Additive Manufacturing With Metal Powders Market Drivers


Growth in Aerospace Sector


The Additive Manufacturing With Metal Powders Market is projected to expand significantly over the next decade, primarily driven by surging demand from the aerospace sector. Metal powders offer several advantages in aerospace applications, such as part consolidation, design flexibility, and reduced lead times. As the aerospace industry continues to innovate and develop new technologies, the demand for metal powders is expected to rise, propelling the growth of the Additive Manufacturing With Metal Powders Market.The aerospace sector is at the forefront of adopting additive manufacturing technologies, recognizing the benefits they offer in terms of part complexity, weight reduction, and cost savings.

Metal powders are particularly well-suited for aerospace applications due to their ability to produce high-performance parts with intricate geometries.As the aerospace industry moves towards producing more fuel-efficient and environmentally friendly aircraft, the demand for lightweight and durable components is increasing. Metal powders offer a unique solution to this challenge, enabling the creation of parts that are both strong and lightweight.Overall, the growth of the aerospace sector is a key driver of the Additive Manufacturing With Metal Powders Market.

As the industry continues to expand and adopt new technologies, the demand for metal powders is expected to surge, contributing to the market's overall growth.


Government initiatives


Government initiatives and funding are one of the vital factors contributing to the growth of the Global Additive Manufacturing With Metal Powders Market Industry. Governments of countries all over the world acknowledge the fact that the additive manufacturing technologies can revolutionize various industries and lead to rapid economic growth. Thus, many countries have put in place various policies and initiatives aimed at supporting the application of the technologies.

Government provide financial incentives to companies in the form of grants and subsidies to those that seek to invest in the research and development in the field. The incentives are aimed at encouraging companies to invest in testing of new applications of metal powders and develop new products. Government also work together with universities and research institutions to establish centers of excellence where developments in the field are made.

The main objective of this initiative is to foster knowledge sharing in industry. Moreover, government initiatives also focus on developing standards and norms to guide the use of the additive manufacturing technologies and optimize the safety of products developed through the application of the technologies. In general, government support and funding is one of the vital factors contributing to the growth of the Global Additive Manufacturing With Metal Powders Market Industry.


Technological Advancements


The Additive Manufacturing With Metal Powders Market Industry is driven by continuous technological advancements that enhance the capabilities and efficiency of metal powder-based additive manufacturing processes. Ongoing research and development efforts lead to the introduction of new materials, improved printing techniques, and advanced software solutions.The development of new metal powders with unique properties expands the application possibilities of additive manufacturing.

Researchers are exploring novel alloys and composites with enhanced strength, corrosion resistance, and thermal conductivity. These advanced materials enable the production of components that meet the demanding requirements of industries such as aerospace, automotive, and healthcare.Technological advancements also focus on improving the printing processes. New printing techniques, such as binder jetting and cold spray, offer faster printing speeds, higher precision, and increased design flexibility.

These advancements allow manufacturers to produce complex geometries and intricate parts with greater accuracy and efficiency.Furthermore, advancements in software solutions for additive manufacturing streamline the design and production processes. Simulation tools enable engineers to optimize part designs and predict print outcomes, reducing the need for physical prototyping and minimizing material waste. Overall, technological advancements continue to drive the growth of the Additive Manufacturing With Metal Powders Market Industry by expanding capabilities and enhancing the efficiency of metal powder-based additive manufacturing processes.


Additive Manufacturing With Metal Powders Market Segment Insights:


Additive Manufacturing With Metal Powders Market Technology Insights


The Additive Manufacturing With Metal Powders Market is segmented by Technology into Laser Powder Bed Fusion (LPBF), Electron Beam Melting (EBM), Binder Jetting, and Directed Energy Deposition (DED). Laser Powder Bed Fusion (LPBF) is a technology that uses a laser to melt and fuse metal powder particles together to create 3D objects. LPBF is the most widely used technology in the additive manufacturing of metal powders, accounting for over 50% of the global market revenue in 2023. This is due to its high precision and accuracy, as well as its ability to produce complex geometries.

Electron Beam Melting (EBM) is a technology that uses an electron beam to melt and fuse metal powder particles together to create 3D objects. EBM is similar to LPBF in terms of precision and accuracy, but it is faster and can produce larger parts. Binder Jetting is a technology that uses a binder to hold metal powder particles together to create 3D objects. Binder jetting is less precise and accurate than LPBF and EBM, but it is faster and can produce larger parts. Directed Energy Deposition (DED) is a technology that uses a laser or electron beam to melt and fuse metal powder particles together to create 3D objects.

DED is similar to LPBF and EBM, but it is more versatile and can be used to create parts with complex geometries. The Additive Manufacturing With Metal Powders Market is expected to grow significantly in the coming years, driven by the increasing demand for 3D printed metal parts in various industries, including aerospace, automotive, and healthcare. The growth of the market is also being driven by the development of new technologies and materials that are making additive manufacturing more efficient and cost-effective.


Additive Manufacturing With Metal Powders Market Technology Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Additive Manufacturing With Metal Powders Market Metal Type Insights


The key metal types allow for additive manufacturing with metal powders and include of titanium and its alloys, aluminum and its alloys, stainless steel and its alloys, nickel-based alloys, and superalloys. In 2023, the titanium and its alloys segment was the largest, with more than 40% of the global revenue. Aluminum and its alloys were the second most used, with market shares just below 30%. Stainless steel and its alloys, nickel-based alloys, and superalloys have shared the remaining market share. The market for additive manufacturing with metal powders is expected to grow in the future.

This is related to the growing number of industries that apply it for the creation of various products, such as airplanes in the aerospace industry, cars in automotive, or artificial joints in healthcare. Such a market growth is also supported by the use of new materials and technologies which can make the production and application of such printing significantly cheaper and faster.


Additive Manufacturing With Metal Powders Market Application Insights


The Additive Manufacturing With Metal Powders Market segmented by application includes Aerospace and Defense, Automotive, Medical and Dental, Power Generation, Oil and Gas. The Aerospace and Defense segment is expected to hold the largest market share due to the increasing demand for lightweight and high-strength components in aircraft and defense applications. The Automotive segment is also expected to witness significant growth due to the rising adoption of additive manufacturing for the production of complex and customized automotive parts.

The Medical and Dental segment is anticipated to exhibit steady growth owing to the growing use of additive manufacturing for the fabrication of patient-specific implants and surgical instruments. The Power Generation segment is expected to witness moderate growth due to the increasing demand for efficient and reliable power generation systems. The Oil and Gas segment is also anticipated to exhibit growth due to the rising demand for additive manufacturing for the production of components for harsh and corrosive environments.


Additive Manufacturing With Metal Powders Market End-User Insights


The Additive Manufacturing With Metal Powders Market is segmented by end-user into Manufacturing Firms, Research Institutions, Educational Institutions, and Government Agencies. Among these, Manufacturing Firms held the largest market share of 55.9% in 2023 and is projected to maintain its dominance throughout the forecast period. The growth of this segment can be attributed to the increasing adoption of additive manufacturing technologies in various manufacturing industries, such as automotive, aerospace, and healthcare. Research Institutions accounted for a significant market share of 22.5% in 2023 due to the rising demand for advanced research and development activities in materials science and engineering.

Educational Institutions held a market share of 12.3% in 2023 and are expected to witness steady growth over the forecast period, driven by the increasing integration of additive manufacturing into academic curricula. Government Agencies accounted for the remaining market share of 9.3% in 2023 and are anticipated to contribute to the market growth owing to the rising adoption of additive manufacturing technologies for prototyping, testing, and production of defense and aerospace components.


Additive Manufacturing With Metal Powders Market Regional Insights


The Regional segment of the Additive Manufacturing With Metal Powders Market offers valuable insights into the geographical distribution of the market and its growth potential. North America holds a substantial market share, driven by the presence of major industry players, advanced manufacturing capabilities, and high adoption of additive manufacturing technologies. Europe follows closely with a significant market size, supported by favorable government initiatives and a strong manufacturing base. The APAC region is projected to witness the highest growth rate during the forecast period, owing to increasing investments in infrastructure, automotive, and aerospace industries.

South America and MEA also present opportunities for growth, as they seek to adopt these technologies to enhance their manufacturing capabilities. By understanding the regional dynamics and growth prospects, businesses can strategize effectively to capture market opportunities and drive growth.


Additive Manufacturing With Metal Powders Market Regional Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Additive Manufacturing With Metal Powders Market Key Players And Competitive Insights:


Key players in the Additive Manufacturing With Metal Powders Market are making huge investments in research and development to come up with innovative products. Leading players concentrating on tremendous market presence through acquisitions and partnerships. The Additive Manufacturing With Metal Powders Market industry is highly competitive as several key players are present across the globe, including EOS, SLM Solutions, Arcam AB, Renishaw, and GE Additive, among others. These companies offer most metal powders, including stainless steel, aluminum, titanium and its alloys, nickel, and many others. Also, the market is witnessing entry of new players offering specialized metal powders and innovative manufacturing technologies, further increasing the competition.



One of the key players in the Additive Manufacturing With Metal Powders Market is EOS. The company has a strong global presence, with a well-established distribution network, including on-site technical and customer care services. EOS offers a complete portfolio of metal powders, including grades such as Class 1, Class 2, NF, and CX, comprising materials like titanium alloys, stainless steel, and aluminum tailored for various industries. The company has maintained its competitive position in the market due to their continuous innovation and a strong customer-focused approach. EOS invests significantly in research and development activities to frequently introduce new products and solutions in the market.


Competitors of EOS, such as SLM Solutions, also focus on continuous innovation and expansion of their product lines. The company provides similar metal powders as EOS, with materials such as stainless steel, aluminum, and titanium alloys for the manufacturing of applications in the aerospace, automotive, and medical industries. S LM Solutions has a reputable market position due to its quality and reliable production of high-performance metal powders. The company also has several partnerships with other key companies in the additive manufacturing industry to grow its market and provide its customers with integrated solutions.


Key Companies in the Additive Manufacturing With Metal Powders Market Include:




  • Renishaw




  • SLM Solutions Group AG




  • Sandvik Osprey Ltd




  • GKN Hoeganaes Corporation




  • Praxair Surface Technologies, Inc.




  • Arcam AB




  • BASF SE




  • Ametek Inc.




  • GE Additive




  • 3D Systems




  • Erasteel Metallpulver GmbH




  • Stratasys




  • Sandvik AB




  • Carpenter Technology Corporation




Additive Manufacturing With Metal Powders Market Industry Developments


The Additive Manufacturing With Metal Powders Market is anticipated to witness a CAGR of 25.65% during the forecast period of 2024-2032. The market was valued at USD 2.27 billion in 2023 and is projected to reach a valuation of USD 17.7 billion by 2032. This growth can be attributed to the increasing adoption of metal powder-based additive manufacturing technologies in various industries, including aerospace, medical, automotive, and industrial. Key recent developments include the launch of new metal powders, such as high-strength aluminum alloys and biocompatible materials, as well as the development of new additive manufacturing technologies, such as multi-material printing and large-scale printing. Furthermore, government initiatives and investments in additive manufacturing research and development are expected to drive market growth in the coming years.


Additive Manufacturing With Metal Powders Market Segmentation Insights




  • Additive Manufacturing With Metal Powders Market Technology Outlook




    • Laser Powder Bed Fusion (LPBF)




    • Electron Beam Melting (EBM)




    • Binder Jetting




    • Directed Energy Deposition (DED)






  • Additive Manufacturing With Metal Powders Market Metal Type Outlook




    • Titanium and its Alloys




    • Aluminum and its Alloys




    • Stainless Steel and its Alloys




    • Nickel-Based Alloys




    • Superalloys






  • Additive Manufacturing With Metal Powders Market Application Outlook




    • Aerospace and Defense




    • Automotive




    • Medical and Dental




    • Power Generation




    • Oil and Gas






  • Additive Manufacturing With Metal Powders Market End-User Outlook




    • Manufacturing Firms




    • Research Institutions




    • Educational Institutions




    • Government Agencies






  • Additive Manufacturing With Metal Powders Market Regional Outlook




    • North America




    • Europe




    • South America




    • Asia Pacific




    • Middle East and Africa





Report Attribute/Metric Details
Market Size 2022 1.81(USD Billion)
Market Size 2023 2.27(USD Billion)
Market Size 2032 17.7(USD Billion)
Compound Annual Growth Rate (CAGR) 25.65% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled Renishaw ,SLM Solutions Group AG ,Sandvik Osprey Ltd ,GKN Hoeganaes Corporation ,Praxair Surface Technologies, Inc. ,Arcam AB ,BASF SE ,Ametek Inc. ,GE Additive ,3D Systems ,Erasteel Metallpulver GmbH ,Stratasys ,Sandvik AB ,Carpenter Technology Corporation
Segments Covered Technology ,Metal Type ,Application ,End-User ,Regional
Key Market Opportunities Aerospace ComponentsMedical ImplantsAutomotive PartsEnergy SectorIndustrial Machinery
Key Market Dynamics Rising demand for lightweight components Increasing adoption in aerospace Growing focus on reducing lead times Innovations in metal powder materials Government initiatives to promote additive manufacturing
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Additive Manufacturing With Metal Powders Market is estimated to be valued at 2.27 Billion USD in 2023 and is projected to reach 17.7 Billion USD by 2032, exhibiting a CAGR of 25.65% during the forecast period.

North America is expected to dominate the Additive Manufacturing With Metal Powders Market, owing to the presence of key players, advanced infrastructure, and high adoption of metal powder-based additive manufacturing technologies in various industries.

Additive manufacturing with metal powders is widely used in various applications across industries, including aerospace, automotive, medical, consumer products, and energy. It enables the production of complex geometries, lightweight components, and customized parts with improved performance and reduced lead times.

Key competitors in the Additive Manufacturing With Metal Powders Market include SLM Solutions, Arcam AB, EOS GmbH, GE Additive, Renishaw plc, 3D Systems, Inc.,voxeljet AG, ExOne Co., Desktop Metal, Inc., and Markforged, Inc.

Factors driving the growth of the Additive Manufacturing With Metal Powders Market include increasing demand for lightweight and complex components in various industries, advancements in metal powder-based additive manufacturing technologies, and government support for research and development in this field.

Challenges faced by the Additive Manufacturing With Metal Powders Market include high production costs compared to traditional manufacturing methods, limited availability of qualified workforce, and concerns related to the quality and consistency of metal powder-based additively manufactured parts.

The Asia-Pacific region is expected to witness significant growth in the Additive Manufacturing With Metal Powders Market, with a projected CAGR of 28.5% during the forecast period. This growth is attributed to the rapid industrialization, increasing adoption of metal powder-based additive manufacturing technologies, and government initiatives promoting innovation in this region.

The Additive Manufacturing With Metal Powders Market is segmented based on technology (laser-based, electron beam-based, binder jetting), material type (stainless steel, titanium alloys, aluminum alloys, nickel alloys), application (aerospace, automotive, medical, consumer products, energy), and geography (North America, Europe, Asia-Pacific, Rest of the World).

Major trends influencing the Additive Manufacturing With Metal Powders Market include the increasing adoption of metal powder-based additive manufacturing technologies for mass production, the development of new materials and processes, the integration of artificial intelligence and machine learning for process optimization, and the growing focus on sustainability and environmental concerns.

The long-term outlook for the Additive Manufacturing With Metal Powders Market is positive, with continued growth expected in the coming years. Factors such as the increasing adoption of metal powder-based additive manufacturing technologies across industries, technological advancements, and government support for research and development are expected to drive the market growth.

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