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US Spunbond Nonwoven Market

ID: MRFR/CnM/18590-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Spunbond Nonwoven Market Research Report: By Type (Disposable, Non-Disposable), By Polymer Type (Polypropylene, Polyester, Nylon, Polyethylene, Polyurethane, Rayon) and By Application (Medical & Personal Care, Automotive, Agriculture, Geo-Textiles, Industrial, Packaging, Others) - Forecast to 2035

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US Spunbond Nonwoven Market Summary

As per Market Research Future analysis, the US As per Market Research Future analysis, the US spunbond nonwoven market size was estimated at 2500.0 USD Million in 2024. The US spunbond nonwoven market is projected to grow from 2637.25 USD Million in 2025 to 4500.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 5.4% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US spunbond nonwoven market is experiencing robust growth driven by sustainability and technological advancements.

  • Sustainability initiatives are increasingly shaping product development in the spunbond nonwoven sector.
  • Technological advancements are enhancing manufacturing processes, leading to improved product quality and efficiency.
  • The healthcare segment remains the largest, while the automotive sector is identified as the fastest-growing application for spunbond nonwovens.
  • Rising demand in the healthcare sector and an increased focus on hygiene products are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 2500.0 (USD Million)
2035 Market Size 4500.0 (USD Million)
CAGR (2025 - 2035) 5.49%

Major Players

Berry Global (US), Freudenberg Performance Materials (DE), Kimberly-Clark Corporation (US), Ahlstrom-Munksjö (FI), Mogul Nonwoven (TR), Toray Industries (JP), Fitesa (BR), Sandler AG (DE)

US Spunbond Nonwoven Market Trends

The spunbond nonwoven market is currently experiencing a dynamic evolution, driven by various factors that influence its growth trajectory. The increasing demand for lightweight, durable materials across multiple industries, including healthcare, automotive, and construction, appears to be a primary catalyst. Furthermore, the emphasis on sustainability and eco-friendly products is prompting manufacturers to innovate and adopt more environmentally responsible practices. This shift not only aligns with consumer preferences but also complies with regulatory standards aimed at reducing environmental impact. As a result, the market is likely to witness a surge in the development of biodegradable and recyclable spunbond nonwoven materials. In addition, advancements in technology are enhancing production efficiency and product quality within the spunbond nonwoven market. Innovations in manufacturing processes, such as the integration of automation and smart technologies, may lead to reduced operational costs and improved output. This technological evolution could enable companies to respond more effectively to market demands and consumer trends. Overall, the spunbond nonwoven market is poised for substantial growth, driven by a combination of sustainability initiatives, technological advancements, and diverse application opportunities across various sectors.

Sustainability Initiatives

The focus on sustainability is reshaping the spunbond nonwoven market. Manufacturers are increasingly adopting eco-friendly materials and processes to meet consumer demand for greener products. This trend is likely to drive innovation in biodegradable and recyclable spunbond nonwoven fabrics, aligning with environmental regulations.

Technological Advancements

Technological progress is enhancing production capabilities within the spunbond nonwoven market. Automation and smart manufacturing techniques are being integrated, potentially leading to increased efficiency and reduced costs. This evolution may allow companies to better meet the diverse needs of their customers.

Diverse Applications

The versatility of spunbond nonwoven materials is expanding their applications across various industries. From healthcare to automotive, the demand for lightweight and durable fabrics is growing. This trend suggests that the spunbond nonwoven market will continue to evolve, catering to a wide range of sectors.

Market Segment Insights

By Type: Disposable (Largest) vs. Non-Disposable (Fastest-Growing)

In the US spunbond nonwoven market, the Disposable segment holds the largest share, driven by its extensive applications in hygiene products, medical uses, and consumer items. This segment's widespread acceptance and reliance on disposable materials for safety and convenience enhance its market position significantly. Conversely, the Non-Disposable segment is recognized as the fastest-growing category. This growth is attributed to increasing environmental concerns and a shift towards sustainable alternatives in various industries. The rising demand for durable, reusable nonwoven materials is further boosted by innovative manufacturing techniques and material advancements that promote recyclability and longevity.

Type: Disposable (Dominant) vs. Non-Disposable (Emerging)

The Disposable segment in the US spunbond nonwoven market is characterized by its vast use in single-use products like medical gowns, masks, and sanitary items, capitalizing on the need for hygiene and convenience. Its dominance is cemented by the continual demand in healthcare and consumer applications. On the other hand, the Non-Disposable segment is emerging with a focus on sustainability and eco-friendliness, appealing to environmentally conscious consumers and industries. Innovations in nonwoven technology are enabling the production of high-performance reusable materials that meet the needs of various sectors, establishing a strong position as they cater to both functional and sustainable demands.

By Polymer Type: Polypropylene (Largest) vs. Polyester (Fastest-Growing)

In the US spunbond nonwoven market, Polypropylene dominates the polymer type segment, capturing the largest market share due to its versatility, cost-effectiveness, and wide range of applications. Polyester, although not as prevalent, has been gaining traction, catering to sectors that demand higher durability and moisture resistance. The demand for both of these polymers is influenced by their widespread use in automotive, healthcare, and consumer goods, where their unique properties provide added value. The growth trends within the segment indicate compelling futures for both Polypropylene and Polyester. Polyester is projected to grow at a faster rate, driven by innovations in production technologies and increased demand for sustainable solutions. Furthermore, the rise in nonwoven applications across various industries signifies a robust growth trajectory, with manufacturers exploring new methodologies to integrate recycled materials into both Polypropylene and Polyester offerings, further expanding their market presence.

Polypropylene (Dominant) vs. Polyester (Emerging)

Polypropylene stands out as the dominant polymer in the spunbond nonwoven sector due to its favorable characteristics, such as lightweight, high chemical resistance, and excellent tensile strength. This makes it ideal for applications in hygiene products, medical textiles, and industrial uses. Polypropylene's ability to be produced at lower costs also contributes significantly to its widespread adoption. In contrast, Polyester is emerging as a strong contender driven by growing eco-awareness and performance requirements. Its properties, including superior durability, moisture-wicking capabilities, and thermal stability, position it as an attractive choice for applications in automotive interiors, filtration, and other technical textiles. The shift towards sustainability in manufacturing processes is likely to enhance Polyester's growth, although it currently holds a smaller share compared to the established dominance of Polypropylene.

By Application: Medical & Personal Care (Largest) vs. Packaging (Fastest-Growing)

In the US spunbond nonwoven market, the application segment is dominated by Medical & Personal Care, which holds a significant share due to the continuous demand for hygiene products and personal protective equipment. Closely following is the Packaging application, which has gained traction as industries shift towards sustainable practices and innovative packaging solutions. Other segments like Automotive and Agriculture contribute to the market but with relatively smaller shares, indicating a focused shift towards health-related applications. Growth trends indicate that the Medical & Personal Care segment is not only stable but also shows resilience against market fluctuations, driven by heightened awareness concerning health and safety. Meanwhile, the Packaging segment is emerging rapidly, fueled by the rise of e-commerce and environmentally friendly product demands. The Industrial and Geo-Textiles applications are also expected to expand, propelled by construction and infrastructure developments.

Medical & Personal Care (Dominant) vs. Packaging (Emerging)

The Medical & Personal Care application within the US spunbond nonwoven market is characterized by its established dominance, attributable to a consistent demand for high-quality, hygienic materials used in medical gowns, masks, and sanitary products. This segment benefits from ongoing innovations in material technology and stringent regulatory requirements that enhance product quality and safety. Conversely, the Packaging sector is considered an emerging player in the market dynamics, driven by the growing trend of sustainable packaging solutions. The shift towards biodegradable and recyclable materials in packaging is noteworthy, as manufacturers search for lightweight, durable, and eco-friendly options that reduce environmental impact. Both segments are vital, yet they serve distinct needs, with Medical & Personal Care emphasizing safety and Packaging focusing on sustainability.

Get more detailed insights about US Spunbond Nonwoven Market

Key Players and Competitive Insights

The spunbond nonwoven market is currently characterized by a dynamic competitive landscape, driven by increasing demand across various sectors such as hygiene, medical, and automotive applications. Key players are actively pursuing strategies that emphasize innovation, sustainability, and regional expansion. For instance, Berry Global (US) has positioned itself as a leader in sustainable product offerings, focusing on the development of eco-friendly spunbond materials. Meanwhile, Freudenberg Performance Materials (DE) is enhancing its operational capabilities through strategic partnerships aimed at expanding its product portfolio and market reach. These collective strategies not only enhance their competitive edge but also contribute to a more fragmented market structure, where multiple players vie for market share through differentiated offerings.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This approach appears to be a response to the growing need for agility in production processes. The market structure is moderately fragmented, with several key players influencing overall dynamics. The presence of both large multinational corporations and smaller niche players creates a competitive environment where innovation and responsiveness are paramount.

In October 2025, Kimberly-Clark Corporation (US) announced a significant investment in a new manufacturing facility dedicated to producing sustainable spunbond nonwoven materials. This strategic move is expected to enhance their production capacity while aligning with the growing consumer demand for environmentally friendly products. The investment underscores the company's commitment to sustainability and positions it favorably in a market increasingly focused on eco-conscious solutions.

In September 2025, Ahlstrom-Munksjö (FI) launched a new line of high-performance spunbond nonwovens designed specifically for medical applications. This product introduction is particularly noteworthy as it reflects the company's strategy to leverage innovation in response to evolving market needs. By focusing on specialized applications, Ahlstrom-Munksjö aims to capture a larger share of the healthcare sector, which is experiencing robust growth.

In August 2025, Toray Industries (JP) entered into a strategic alliance with a leading automotive manufacturer to develop advanced spunbond materials for automotive interiors. This collaboration is indicative of the growing trend towards integrating high-performance nonwovens in the automotive industry, where lightweight and durable materials are increasingly sought after. Such partnerships not only enhance product offerings but also facilitate entry into new market segments.

As of November 2025, the competitive trends in the spunbond nonwoven market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies such as AI. Strategic alliances are becoming more prevalent, allowing companies to pool resources and expertise to drive innovation. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on the ability to innovate and respond to market demands effectively.

Key Companies in the US Spunbond Nonwoven Market include

Industry Developments

The US Spunbond Nonwoven Market has seen significant growth and developments recently, particularly in response to increased demand for hygiene products and healthcare applications. Companies such as Berry Global and Kimberly-Clark have expanded their production capabilities to meet this rising necessity. In November 2022, Berry Global announced an investment to enhance its nonwoven fabric production, aiming to reinforce its market position. Freudenberg and DuPont have also stepped up their activities, focusing on Research and Development to create more sustainable and advanced products.

Current mergers and acquisitions have shaped the landscape, with Hollingsworth and Vose acquiring specific assets in June 2023 to bolster their product offerings in the medical segment. Additionally, Propex announced an expansion of its manufacturing facility in July 2023, aligning with its strategy to enhance operational efficiency. In terms of market valuation, the US government data indicates a consistent annual growth rate for nonwoven fabrics, further stimulated by innovations in the material properties.

Recent trends emphasize sustainability and technological advancements, suggesting a vibrant outlook for key players in the sector as they adapt to evolving consumer needs and industry standards.

Future Outlook

US Spunbond Nonwoven Market Future Outlook

The spunbond nonwoven market is projected to grow at a 5.49% CAGR from 2024 to 2035, driven by increasing demand in healthcare, automotive, and construction sectors.

New opportunities lie in:

  • Expansion into biodegradable spunbond materials for eco-conscious consumers.
  • Development of advanced filtration solutions for industrial applications.
  • Strategic partnerships with healthcare providers for customized nonwoven products.

By 2035, the spunbond nonwoven market is expected to achieve robust growth and innovation.

Market Segmentation

US Spunbond Nonwoven Market Type Outlook

  • Disposable
  • Non-Disposable

US Spunbond Nonwoven Market Application Outlook

  • Medical & Personal Care
  • Automotive
  • Agriculture
  • Geo-Textiles
  • Industrial
  • Packaging
  • Others

US Spunbond Nonwoven Market Polymer Type Outlook

  • Polypropylene
  • Polyester
  • Nylon
  • Polyethylene
  • Polyurethane
  • Rayon

Report Scope

MARKET SIZE 20242500.0(USD Million)
MARKET SIZE 20252637.25(USD Million)
MARKET SIZE 20354500.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)5.49% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Berry Global (US)", "Freudenberg Performance Materials (DE)", "Kimberly-Clark Corporation (US)", "Ahlstrom-Munksjö (FI)", "Mogul Nonwoven (TR)", "Toray Industries (JP)", "Fitesa (BR)", "Sandler AG (DE)"]
Segments CoveredType, Polymer Type, Application
Key Market OpportunitiesGrowing demand for sustainable materials drives innovation in the spunbond nonwoven market.
Key Market DynamicsRising demand for sustainable materials drives innovation and competition in the spunbond nonwoven market.
Countries CoveredUS

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FAQs

What is the expected market size of the US Spunbond Nonwoven Market in 2024?

The US Spunbond Nonwoven Market is expected to be valued at 2.25 billion USD in 2024.

What is the projected market size for the US Spunbond Nonwoven Market by 2035?

By 2035, the US Spunbond Nonwoven Market is projected to reach a value of 4.01 billion USD.

What is the expected compound annual growth rate (CAGR) for the US Spunbond Nonwoven Market from 2025 to 2035?

The anticipated CAGR for the US Spunbond Nonwoven Market during 2025 to 2035 is 5.404 percent.

What market size is attributed to the disposable segment of the US Spunbond Nonwoven Market in 2024?

In 2024, the disposable segment of the US Spunbond Nonwoven Market is valued at 1.25 billion USD.

How much is the non-disposable segment of the US Spunbond Nonwoven Market expected to be valued at in 2035?

The non-disposable segment is projected to be valued at 1.75 billion USD by 2035.

Who are the key players in the US Spunbond Nonwoven Market?

Major players in the US Spunbond Nonwoven Market include Berry Global, Glen Raven, Sandersville, and DuPont among others.

What is driving the growth of the US Spunbond Nonwoven Market?

The growth drivers include increasing demand in various applications and innovations in nonwoven technologies.

What challenges does the US Spunbond Nonwoven Market face?

Challenges include competition from alternative materials and fluctuations in raw material prices.

What are the key applications for spunbond nonwoven materials in the market?

Key applications include hygiene products, medical textiles, and geotextiles among others.

What is the overall growth trend expected for the US Spunbond Nonwoven Market?

The overall trend indicates consistent growth, with a significant increase in market value anticipated by 2035.

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