The US Spunbond Nonwoven Market Size was estimated at 2.12 (USD Billion) in 2023. The US Spunbond Nonwoven Industry is expected to grow from 2.25(USD Billion) in 2024 to 4.01 (USD Billion) by 2035. The US Spunbond Nonwoven Market CAGR (growth rate) is expected to be around 5.404% during the forecast period (2025 - 2035).
The US Spunbond Nonwoven Market is experiencing notable trends driven by increasing demand across various sectors, particularly in hygiene, medical, and construction applications. One of the key market drivers is the rising consumer awareness regarding health and hygiene, especially in the wake of the COVID-19 pandemic, which has led to greater usage of spunbond nonwoven products like surgical gowns, masks, and personal protective equipment.
Furthermore, the growing emphasis on sustainability is influencing manufacturers to adopt eco-friendly materials and production processes, such as using recycled raw materials in spunbond nonwoven fabric production. Opportunities to be explored include expanding applications of spunbond nonwovens in sectors like agriculture, where they are utilized for weed control and crop protection, and in the automotive industry for lightweight components, which support fuel efficiency.
Moreover, the demand for innovative designs and functionalities, such as antimicrobial properties and moisture management, presents avenues for companies to develop advanced products that cater to specific customer needs. In recent times, there has been a clear trend towards automation and advanced technology in manufacturing processes, enhancing production efficiency and lowering costs. The US market is also witnessing a shift towards adopting digitally printed nonwoven fabrics, allowing for customization and personalization in products.
As consumer preferences evolve and regulatory standards become more stringent, it will be crucial for manufacturers within the US Spunbond Nonwoven Market to continuously innovate and adapt to remain competitive. The collaborative efforts between industry stakeholders, such as trade associations and manufacturers, contribute to driving these market trends forward in the region.
Source: Primary Research, Secondary Research, MRFR Database and Analyst Review
The healthcare sector in the United States is increasingly relying on spunbond nonwoven materials for various applications, including surgical gowns, masks, and drapes. Recent statistics from the Centers for Disease Control and Prevention (CDC) indicate that there has been a 25% rise in the requirement for personal protective equipment (PPE) since the onset of the COVID-19 pandemic. This is primarily due to a heightened focus on infection control practices in hospitals and healthcare settings.
Prominent healthcare organizations like the American Hospital Association (AHA) endorse the use of nonwoven fabrics for their protective qualities, driving investment in the US Spunbond Nonwoven Market Industry. As a result, this increase in demand contributes significantly to market growth and is poised to position manufacturers strategically within the healthcare supply chain.
There is a growing trend towards sustainability in the United States, with consumers and manufacturers alike looking for environmentally friendly materials. The U.S. Environmental Protection Agency (EPA) highlights that the recycling and use of nonwoven products can reduce landfill waste, and that in 2020, 35% of nonwoven fabric products were made from recycled materials. This move towards sustainable practices is being adopted by major companies such as DuPont, who are investing in Research and Development (R&D) of bio-based spunbond nonwoven products.
This trend is likely to increase the relevance of the US Spunbond Nonwoven Market Industry as businesses prioritize sustainable sourcing to meet consumer preferences.
The hygiene products segment, particularly in personal care and disposable products, is a significant driver for the US Spunbond Nonwoven Market Industry. A report from the Disposable Personal Products Council (DPPC) noted that the market for hygiene products has witnessed a substantial 15% annual growth, underscoring an increasing consumer preference for disposable and convenient hygiene solutions. Major brands in the personal care sector are now heavily investing in spunbond nonwoven materials, recognizing their superior softness and absorbency.
This trend is expected to spur market growth significantly, as manufacturers ramp up production to meet escalating demand.
The US Spunbond Nonwoven Market is characterized by a diverse range of applications, prominently segmented into Type. This segment primarily encompasses two categories: Disposable and Non-Disposable products, each serving specific industry needs and consumer demands. The Disposable category has gained considerable traction due to its extensive use in hygiene products, medical applications, and various consumer disposables, aligning with a growing preference for convenience and single-use items.
This shift is particularly influenced by heightened health and hygiene standards, especially following the recent global health crises, making disposable spunbond nonwovens critical in sectors such as healthcare for surgical gowns, face masks, and other personal protective equipment. Conversely, the Non-Disposable category is gaining significance due to rising environmental awareness and sustainability concerns among consumers and industries alike.
Non-Disposable spunbond nonwovens are increasingly favored for their durability and recyclability, making them viable options for products that require repeated use, such as home furnishings, automotive interiors, and filtration materials. The trend towards sustainability is largely driven by regulations and initiatives aimed at reducing waste, indicating that non-disposable options may see increased adoption as companies and consumers prioritize eco-friendly practices.
Overall, the segmentation within the US Spunbond Nonwoven Market demonstrates the balance between convenience and sustainability, with the Disposable segment dominating in short-term usage applications, while the Non-Disposable segment represents a growing market driven by long-term environmental benefits and product longevity. Market growth in these categories is anticipated to hinge on continuous innovation, addressing both functional requirements and the evolving preferences of consumers and industries in the US, as reflected in demand patterns and market trends.
Source: Primary Research, Secondary Research, MRFR Database and Analyst Review
The US Spunbond Nonwoven Market is primarily segmented by Polymer Type, which includes various materials such as Polypropylene, Polyester, Nylon, Polyethylene, Polyurethane, and Rayon. Among these, Polypropylene stands out as the most widely used polymer due to its cost-effectiveness, lightweight nature, and excellent properties such as resistance to water and chemicals. Polyester holds significant relevance in applications requiring durability and high performance, making it popular in automotive and hygiene products.
Nylon, known for its strength and flexibility, is favored in specialized applications where high tensile strength is crucial. Polyethylene is often utilized for its moisture barrier properties, contributing to the market's growth in packaging and medical applications. Polyurethane, with its versatility, finds applications in both soft and hard nonwoven products. Rayon, recognized for its absorbency and biodegradable properties, caters to eco-friendly trends within the industry.
This diverse polymer segmentation not only addresses varying consumer needs but also enhances the overall adaptability and resilience of the US Spunbond Nonwoven Market, positioning it favorably within various sectors such as healthcare, automotive, and consumer goods, thus driving market growth.
The Application segment of the US Spunbond Nonwoven Market plays a critical role within the industry, reflecting diverse utilization across various sectors. In Medical and Personal Care, spunbond nonwoven fabrics are vital for manufacturing hygiene products, surgical gowns, and masks, owing to their barrier properties and comfort. The Automotive sector benefits from the lightweight, durable nature of spunbond nonwovens, which are used in components like interior linings and insulation, contributing to overall vehicle efficiency and safety.
Agriculture relies on these materials for crop protection fabrics and ground covers, enhancing plant growth while providing environmental protection. Geo-Textiles applications are significant for soil stabilization and erosion control, vital in construction and civil engineering projects prevalent across the US. In the Industrial sector, spunbond nonwovens are employed in filtration and surface protection, crucial for improving operational efficiency.
The Packaging segment harnesses these materials for producing bags and wraps that offer durability and moisture resistance. Meanwhile, the Others segment encompasses various innovative applications, reflecting the adaptability and versatility of spunbond nonwoven fabrics across industries. The continuous advancements in technology and increasing demand for sustainable materials are primary growth drivers, creating new opportunities for expansion in these diverse applications within the US market.
The US Spunbond Nonwoven Market is characterized by a diverse range of players, each contributing unique strengths and capabilities that shape the competitive landscape. This market segment, known for its applications across various industries including hygiene, medical, agriculture, and construction, sees companies leveraging advanced technology and innovative manufacturing processes to enhance product performance and market reach. As customers increasingly demand sustainable and high-quality nonwoven materials, companies in this sector are focusing on research and development to create multifunctional products while maintaining cost efficiency.
The competition not only exists among established players but also includes emerging companies nationwide striving to capture market share through differentiation strategies. Berry Global stands as a significant player in the US Spunbond Nonwoven Market, recognized for its extensive product portfolio and committed focus on sustainability. The company boasts comprehensive capabilities in manufacturing spunbond nonwovens that cater to various segments such as hygiene products and healthcare applications.
Berry Global emphasizes innovation, leveraging state-of-the-art technology to enhance its product offerings. Its robust market presence is bolstered by a strong distribution network and strategic partnerships that facilitate reaching diverse customer bases. Additionally, Berry Global's commitment to environmental sustainability is evident in its development of recycled materials and eco-friendly nonwoven solutions, positioning the company as a leader in responsible manufacturing practices within the US market.
Glen Raven is notable within the US Spunbond Nonwoven Market, especially recognized for its innovative products that cater to specific customer needs in various sectors. The company’s key offerings include high-performance spunbond materials that are utilized primarily in applications related to agriculture, filtration, and medical supplies. Glen Raven’s strengths lie in its strong research and development capabilities, which enable the company to consistently introduce cutting-edge solutions that meet stringent industry requirements.
The US Spunbond Nonwoven Market has seen significant growth and developments recently, particularly in response to increased demand for hygiene products and healthcare applications. Companies such as Berry Global and Kimberly-Clark have expanded their production capabilities to meet this rising necessity. In November 2022, Berry Global announced an investment to enhance its nonwoven fabric production, aiming to reinforce its market position. Freudenberg and DuPont have also stepped up their activities, focusing on Research and Development to create more sustainable and advanced products.
Current mergers and acquisitions have shaped the landscape, with Hollingsworth and Vose acquiring specific assets in June 2023 to bolster their product offerings in the medical segment. Additionally, Propex announced an expansion of its manufacturing facility in July 2023, aligning with its strategy to enhance operational efficiency. In terms of market valuation, the US government data indicates a consistent annual growth rate for nonwoven fabrics, further stimulated by innovations in the material properties.
Recent trends emphasize sustainability and technological advancements, suggesting a vibrant outlook for key players in the sector as they adapt to evolving consumer needs and industry standards.
| Report Attribute/Metric Source: | Details |
| MARKET SIZE 2018 | 2.12(USD Billion) |
| MARKET SIZE 2024 | 2.25(USD Billion) |
| MARKET SIZE 2035 | 4.01(USD Billion) |
| COMPOUND ANNUAL GROWTH RATE (CAGR) | 5.404% (2025 - 2035) |
| REPORT COVERAGE | Revenue Forecast, Competitive Landscape, Growth Factors, and Trends |
| BASE YEAR | 2024 |
| MARKET FORECAST PERIOD | 2025 - 2035 |
| HISTORICAL DATA | 2019 - 2024 |
| MARKET FORECAST UNITS | USD Billion |
| KEY COMPANIES PROFILED | Berry Global, Glen Raven, Sandersville, M and G Group, Freudenberg, Tweave, Oriental Industries, Fitesa, KimberlyClark, Propex, DuPont, Glatfelter, Hollingsworth and Vose, Sioen |
| SEGMENTS COVERED | Type, Polymer Type, Application |
| KEY MARKET OPPORTUNITIES | Sustainable product demand growth, Increased healthcare applications, Rising automotive industry use, Expanding e-commerce packaging needs, Innovations in agricultural textiles |
| KEY MARKET DYNAMICS | growing demand in hygiene products, increasing automation in manufacturing, sustainability and eco-friendliness focus, diverse applications across industries, rising healthcare sector needs |
| COUNTRIES COVERED | US |
Frequently Asked Questions (FAQ) :
The US Spunbond Nonwoven Market is expected to be valued at 2.25 billion USD in 2024.
By 2035, the US Spunbond Nonwoven Market is projected to reach a value of 4.01 billion USD.
The anticipated CAGR for the US Spunbond Nonwoven Market during 2025 to 2035 is 5.404 percent.
In 2024, the disposable segment of the US Spunbond Nonwoven Market is valued at 1.25 billion USD.
The non-disposable segment is projected to be valued at 1.75 billion USD by 2035.
Major players in the US Spunbond Nonwoven Market include Berry Global, Glen Raven, Sandersville, and DuPont among others.
The growth drivers include increasing demand in various applications and innovations in nonwoven technologies.
Challenges include competition from alternative materials and fluctuations in raw material prices.
Key applications include hygiene products, medical textiles, and geotextiles among others.
The overall trend indicates consistent growth, with a significant increase in market value anticipated by 2035.
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