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US Silica Aerogel Market Research Report: By Form (Blanket, Panel, Monolith, Others) and By Application (Oil & Gas, Building Insulation, Industrial Insulation, Aerospace & Defense, Automobile, Others) - Forecast to 2035.


ID: MRFR/CnM/18634-HCR | 100 Pages | Author: Chitranshi Jaiswal| April 2025

US Silica Aerogel Market Overview


The US Silica Aerogel Market Size was estimated at 165.6 (USD Million) in 2023. The US Silica Aerogel Industry is expected to grow from 181.8(USD Million) in 2024 to 486.44 (USD Million) by 2035. The US Silica Aerogel Market CAGR (growth rate) is expected to be around 9.36% during the forecast period (2025 - 2035).


Key US Silica Aerogel Market Trends Highlighted


The US Silica Aerogel Market is experiencing significant advancements driven by increasing demand across various applications, particularly in the insulation sector. The trend toward energy-efficient building materials is a key market driver, as silica aerogels provide excellent thermal insulation properties while maintaining lightweight characteristics. This is particularly relevant as stricter energy regulations and building codes in the US encourage the use of sustainable materials.


Additionally, the aerospace and automotive industries are exploring the integration of silica aerogel in advanced materials, focusing on enhancing performance and reducing weight. There are ample opportunities to tap into the growing interest in environmentally friendly products. As the US government pushes for greener technologies, manufacturers are focusing on developing eco-friendly silica aerogels with reduced environmental footprints.


This aligns with broader national sustainability goals and responses to climate change. Trends in recent times indicate a surge in research and development efforts in the US, with universities and research institutions actively working on enhancing the properties of silica aerogels, including their thermal resistance and application flexibility.


The growing awareness of the benefits of aerogels in high-performance applications will likely lead to expanded use in markets beyond construction, such as consumer goods, industrial applications, and even electronics. Overall, the US Silica Aerogel Market is set to grow as innovation continues and industries seek to capitalize on the unique characteristics that silica aerogels offer.


US Silica Aerogel Market Overview


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Silica Aerogel Market Drivers


Growing Demand for Energy Efficiency Solutions


The US Silica Aerogel Market Industry is experiencing significant growth due to the increasing demand for energy-efficient materials. The Department of Energy in the United States has reported that buildings are responsible for about 39% of carbon dioxide emissions, making energy-efficient insulation materials, such as silica aerogel, essential for reducing this footprint.


In fact, installing silica aerogel insulation can result in energy savings of up to 30% according to industry studies. As more states adopt energy efficiency standards and legislation, the need for innovative materials in construction projects is rising. Organizations such as the American Council for an Energy-Efficient Economy are promoting the use of aerogel-based insulation, further driving market growth.


As the construction sector in the US aims to improve energy conservation, the demand for silica aerogel is expected to grow robustly, thereby enhancing market prospects for the industry.


Increasing Applications in Aerospace and Defense


The US Silica Aerogel Market Industry is bolstered by a growing interest in utilizing silica aerogel in aerospace and defense applications. The military, as noted in various reports from the US Department of Defense, is exploring advanced materials that enhance energy efficiency while providing superior thermal insulation.


With aerogel possessing impressively low thermal conductivity, it stands out for applications in spacecraft, satellites, and military gear. The aerospace sector in the US is projected to grow at a rate of 4% annually, hence driving increased investments in aerogel technologies.


The National Aeronautics and Space Administration (NASA) has also included silica aerogels in their projects for thermal insulation, highlighting its crucial role and aiding the growth of the silica aerogel market in the US.


Rising Focus on Advanced Material Innovation


There is a strong focus on advanced material technology in sectors such as construction and automotive in the US, which significantly impacts the growth of the US Silica Aerogel Market Industry. The National Institute of Standards and Technology has highlighted the need for innovations that improve material properties and performance while minimizing environmental impact.


With US industries increasingly looking for novel materials that can provide exceptional performance at lower weights, the demand for silica aerogel is surging. Recent advances have showcased silica aerogels providing lightweight and durable solutions in composites, constructing a favorable outlook for future investments in aerogel technologies.


Various manufacturers are proposing solutions that can reduce the weight of products while maintaining structural integrity, hence pushing the growth of this market.


US Silica Aerogel Market Segment Insights


Silica Aerogel Market Form Insights


The US Silica Aerogel Market segmented by Form exhibits a robust landscape poised for growth driven by diverse applications across various industries. The overall market is expected to witness significant developments as innovations continue to enhance the material's properties. The forms of Silica Aerogel primarily encompass Blanket, Panel, Monolith, and Others, each catering to distinct applications that reinforce the versatility of the compound.


The Blanket form is particularly valuable due to its lightweight yet highly insulating capabilities, making it favorable for thermal insulation in industries such as oil and gas, aerospace, and construction. Moreover, the Panel variant is gaining prominence due to its high strength-to-weight ratio and superior energy efficiency, often integrated into building materials for optimum insulation performance.


Monolith forms exhibit their significance through their utility in various applications, including sensors and packaging, where structural integrity and thermal management are crucial. The Others category encompasses various unique forms of Silica Aerogel, potentially catering to niche markets that require customized solutions.


The market for Silica Aerogel is fueled by increasing energy efficiency regulations and the growing need for lightweight materials across sectors. As advancements in manufacturing processes continue to improve the affordability of Silica Aerogel forms, their adoption is becoming more widespread. This, combined with the support from government initiatives promoting green technologies and sustainable materials, is paving the way for enhanced market growth.


US Silica Aerogel Market Form Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Silica Aerogel Market Application Insights


The US Silica Aerogel Market is experiencing significant growth across various applications, reflecting its versatility and effectiveness in multiple industries. The Oil and Gas sector utilizes silica aerogels for insulation and as lighter materials in various applications, ensuring improved efficiency and safety.


In Building Insulation, demand is fueled by energy conservation requirements, with silica aerogels offering exceptional thermal performance. Industrial Insulation benefits from the lightweight and highly insulating properties of silica aerogels, contributing to reduced energy costs and improved operational efficiency.


The Aerospace and Defense sector values these materials for their lightweight and thermal insulation capabilities, which are critical for flight safety and performance. Similarly, the Automobile industry leverages silica aerogels to improve fuel efficiency and reduce emissions by optimizing thermal management.


Moreover, other sectors are increasingly recognizing the value of silica aerogels, with their ability to provide innovative solutions in various applications. The segmentation of the US Silica Aerogel Market demonstrates its broad applicability and highlights the growing recognition of its capabilities in enhancing material performance across diverse industries.


US Silica Aerogel Market Key Players and Competitive Insights


The US Silica Aerogel Market is characterized by a dynamic landscape filled with innovation and competition as companies strive to enhance their product offerings and expand their market reach. Aerogels are known for their exceptional thermal insulation properties, lightweight nature, and versatility, thus, attracting attention from diverse sectors such as construction, aerospace, automotive, and energy.


As a result, the competitive environment has prompted key market players to invest in research and development, aiming to enhance the performance characteristics of their aerogels while also lowering production costs. The market is influenced not only by technological advancements but also by strategic partnerships, collaborations, and the growing demand for effective insulation solutions that comply with stringent energy efficiency regulations and sustainable practices.


In the US Silica Aerogel Market, NanoSonic stands out with its commitment to developing high-performance aerogel products tailored to meet specific customer needs. The company has forged a reputation for its innovative capabilities and robust material science expertise, allowing it to deliver unique aerogel solutions. Through diligent research and development, NanoSonic has successfully produced aerogels that exhibit remarkable thermal resistance and can be integrated into various applications, enhancing their adaptability to industry requirements.


The company's strength lies in its technical prowess, which enables it to stay ahead of the curve in terms of product innovation and market responsiveness. Furthermore, NanoSonic's focus on customer collaboration ensures that they remain attuned to emerging trends and demands within the US market.


American Aerogel Corporation plays a significant role in the US Silica Aerogel Market, focusing on delivering a broad array of aerogel products renowned for their efficiency in thermal insulation and soundproofing. The company specializes in developing advanced aerogel solutions that cater to the needs of construction, aerospace, and industrial applications.


American Aerogel Corporation capitalizes on its extensive market presence and established reputation for quality by continually investing in product development and technological advancements. The firm has engaged in strategic mergers and acquisitions that have bolstered its position in the market, allowing it to expand its product offerings and capabilities.


By aligning with cutting-edge research initiatives and leveraging its expertise, American Aerogel Corporation maintains its competitive edge while striving to meet the evolving demands of the US Silica Aerogel Market.


Key Companies in the US Silica Aerogel Market Include



  • NanoSonic

  • American Aerogel Corporation

  • Huntsman Corporation

  • Aerogel Technologies

  • Aspen Aerogels

  • Dow Inc

  • JIOS Aerogel

  • Ennsyte

  • Cabot Corporation

  • BASF SE

  • Green Science Alliance

  • Olin Corporation

  • Mitsubishi Chemical

  • Stoechio


US Silica Aerogel Market Industry Developments


Recent developments in the US Silica Aerogel Market showcase a dynamic landscape, with companies like Aspen Aerogels and Dow Inc. enhancing their product ranges to meet growing applications in energy efficiency and insulation. In October 2023, Aspen Aerogels entered into a partnership with Olin Corporation to develop advanced insulation solutions aimed at the industrial market.


Meanwhile, NanoSonic reported an increase in their market valuation due to innovations in lightweight materials, contributing to a surge in demand for aerogels in building and construction sectors. Mergers and acquisitions have been notable, with Huntsman Corporation acquiring Aerogel Technologies in September 2023, a move projected to bolster their position in manufacturing and product offerings in the insulation domain.


Additionally, American Aerogel Corporation is expecting to expand its operations through strategic alliances, as indicated in their recent announcements. Overall, the US Silica Aerogel Market has experienced consistent growth over the last two years, with major investments leading to advancements in manufacturing capabilities and sustainable product designs that cater to various industries including aerospace, oil and gas, and construction.


These trends reflect a future-oriented approach, aligning with national goals for energy conservation and material efficiency.


Silica Aerogel Market Segmentation Insights


Silica Aerogel Market Form Outlook



  • Blanket

  • Panel

  • Monolith

  • Others


Silica Aerogel Market Application Outlook



  • Oil & Gas

  • Building Insulation

  • Industrial Insulation

  • Aerospace & Defense

  • Automobile

  • Others

Report Attribute/Metric Details
Market Size 2018 165.6(USD Million)
Market Size 2024 181.8(USD Million)
Market Size 2035 486.44(USD Million)
Compound Annual Growth Rate (CAGR) 9.36% (2025 - 2035)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled NanoSonic, American Aerogel Corporation, Huntsman Corporation, Aerogel Technologies, Aspen Aerogels, Dow Inc, JIOS Aerogel, Ennsyte, Cabot Corporation, BASF SE, Green Science Alliance, Olin Corporation, Mitsubishi Chemical, Stoechio
Segments Covered Form, Application
Key Market Opportunities Energy-efficient building insulation, Lightweight aerospace components, Advanced thermal clothing applications, Oil and gas industry demand, Growing adoption in electronics
Key Market Dynamics growing demand in insulation, advancements in manufacturing technology, diverse applications across industries, increasing focus on energy efficiency, government support for innovation
Countries Covered US


Frequently Asked Questions (FAQ) :

The US Silica Aerogel Market is expected to be valued at approximately 486.44 USD Million by the year 2035.

In 2024, the US Silica Aerogel Market is anticipated to be valued at around 181.8 USD Million.

The market is expected to grow at a Compound Annual Growth Rate (CAGR) of 9.36 percent from 2025 to 2035.

The Blanket segment is projected to reach approximately 143.8 USD Million by 2035, making it the highest valued segment.

The Panel segment is expected to be valued at around 118.2 USD Million by the year 2035.

Prominent players in the market include NanoSonic, American Aerogel Corporation, Huntsman Corporation, and Aspen Aerogels among others.

The Monolith segment of the US Silica Aerogel Market is anticipated to reach a value of approximately 101.4 USD Million by 2035.

The market faces challenges such as high production costs but presents opportunities in various applications including thermal insulation and electronics.

While all segments are expected to grow, the Blanket segment is anticipated to dominate in terms of growth and value increase.

Key growth drivers include increasing demand for energy-efficient materials and advancements in aerogel technology.

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