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    US Oil Gas Waste Heat Recovery Market

    ID: MRFR/E&P/13617-HCR
    100 Pages
    Garvit Vyas
    October 2025

    US Waste Heat Recovery Market Research Report By Technique (Heat Exchangers, Heat Wheels, Recuperators, Regenerators, Boilers, Others), By Application (Temperature Control, Pre-Heating Systems, Electricity Generation, Others) and By Industries (Chemical & Petrochemical, Oil & Gas, Energy & Power, Food & Beverages, Cement, Paper & Pulp, Others) - Forecast to 2035

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    US Oil Gas Waste Heat Recovery Market Infographic
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    US Oil Gas Waste Heat Recovery Market Summary

    As per MRFR analysis, the US oil and gas waste heat recovery market size was estimated at 2700.0 USD Million in 2024. The US oil gas-waste-heat-recovery market is projected to grow from 2870.64 USD Million in 2025 to 5300.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 6.32% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US oil gas-waste-heat-recovery market is poised for growth driven by technological advancements and sustainability initiatives.

    • Technological advancements are enhancing the efficiency of waste heat recovery systems, making them more attractive to industries.
    • Regulatory support is increasingly encouraging the adoption of waste heat recovery technologies across various sectors.
    • The industrial segment remains the largest contributor to the market, while the commercial segment is emerging as the fastest-growing area.
    • Rising energy costs and government incentives are key drivers propelling the market forward.

    Market Size & Forecast

    2024 Market Size 2700.0 (USD Million)
    2035 Market Size 5300.0 (USD Million)

    Major Players

    General Electric (US), Siemens (DE), Schneider Electric (FR), Honeywell (US), Mitsubishi Heavy Industries (JP), ABB (CH), Caterpillar (US), Emerson Electric (US), Veolia Environnement (FR)

    US Oil Gas Waste Heat Recovery Market Trends

    The oil gas-waste-heat-recovery market is currently experiencing a notable transformation driven by the increasing emphasis on energy efficiency and sustainability. As industries seek to optimize their operations, the recovery of waste heat has emerged as a viable solution to reduce energy consumption and lower greenhouse gas emissions. This trend is particularly relevant in sectors such as oil and gas, where substantial amounts of heat are generated during production processes. The integration of advanced technologies, such as heat exchangers and thermoelectric generators, is facilitating the capture and utilization of waste heat, thereby enhancing overall energy efficiency. Moreover, regulatory frameworks and incentives are playing a crucial role in shaping the landscape of the oil gas-waste-heat-recovery market. Government initiatives aimed at promoting renewable energy sources and reducing carbon footprints are encouraging companies to invest in waste heat recovery systems. This shift not only aligns with environmental goals but also presents economic opportunities for businesses looking to reduce operational costs. As the market evolves, collaboration between technology providers and end-users is likely to foster innovation and drive the adoption of waste heat recovery solutions across various industries.

    Technological Advancements

    Recent innovations in heat recovery technologies are significantly enhancing the efficiency of systems designed to capture waste heat. These advancements include the development of more effective heat exchangers and the integration of smart monitoring systems that optimize performance. Such technologies are likely to improve the overall viability of waste heat recovery solutions in various industrial applications.

    Regulatory Support

    The current regulatory environment is increasingly supportive of initiatives aimed at reducing energy consumption and emissions. Government policies and incentives are encouraging industries to adopt waste heat recovery systems, which may lead to a more favorable market landscape. This support is crucial for driving investments in energy-efficient technologies.

    Increased Awareness of Sustainability

    There is a growing awareness among industries regarding the importance of sustainability and energy efficiency. Companies are recognizing the potential benefits of waste heat recovery, not only for compliance with regulations but also for enhancing their corporate social responsibility profiles. This trend is likely to drive further interest and investment in the oil gas-waste-heat-recovery market.

    US Oil Gas Waste Heat Recovery Market Drivers

    Rising Energy Costs

    The escalating costs of energy in the US are driving the oil gas-waste-heat-recovery market. As traditional energy sources become more expensive, industries are increasingly seeking alternative solutions to mitigate costs. The oil gas-waste-heat-recovery market offers a viable option by enabling companies to harness waste heat and convert it into usable energy. This not only reduces operational expenses but also enhances energy efficiency. According to recent data, energy costs have risen by approximately 15% over the past five years, prompting industries to invest in waste heat recovery systems. The potential for significant savings is a compelling driver for the oil gas-waste-heat-recovery market, as businesses aim to optimize their energy consumption and reduce reliance on costly energy sources.

    Corporate Sustainability Goals

    The increasing emphasis on corporate sustainability goals is driving the oil gas-waste-heat-recovery market. Many companies are setting ambitious targets to reduce greenhouse gas emissions and enhance their environmental performance. Waste heat recovery systems align with these goals by providing a means to utilize excess heat generated during industrial processes. As organizations strive to meet sustainability benchmarks, the oil gas-waste-heat-recovery market becomes an attractive option. A survey indicated that over 60% of companies in the manufacturing sector are prioritizing energy efficiency initiatives, further underscoring the market's potential as businesses seek to integrate sustainable practices into their operations.

    Government Incentives and Funding

    Government incentives and funding programs are playing a crucial role in the growth of the oil gas-waste-heat-recovery market. Various federal and state initiatives are designed to promote energy efficiency and sustainability, providing financial support for companies that invest in waste heat recovery technologies. For instance, the US Department of Energy has allocated substantial funds to support research and development in this sector. These incentives can cover a significant portion of the initial investment, making it more feasible for businesses to adopt waste heat recovery solutions. As a result, the oil gas-waste-heat-recovery market is likely to experience increased adoption rates, driven by the financial backing provided by government programs.

    Industrial Demand for Energy Efficiency

    The growing demand for energy efficiency in industrial processes is a key driver for the oil gas-waste-heat-recovery market. Industries are under pressure to reduce their carbon footprint and improve operational efficiency, leading to a heightened interest in technologies that can recover waste heat. The oil gas-waste-heat-recovery market presents an opportunity for industries to achieve these goals. Reports indicate that companies implementing waste heat recovery systems can improve their energy efficiency by up to 30%. This substantial improvement not only contributes to sustainability efforts but also enhances competitiveness in a market that increasingly values energy-efficient practices.

    Technological Innovations in Heat Recovery

    Technological innovations in heat recovery systems are significantly influencing the oil gas-waste-heat-recovery market. Advances in materials and engineering have led to the development of more efficient and cost-effective waste heat recovery technologies. These innovations enable industries to capture and utilize waste heat more effectively, resulting in higher energy recovery rates. For example, new heat exchangers and thermoelectric generators are being integrated into existing systems, enhancing their performance. As these technologies continue to evolve, they are likely to attract more investments in the oil gas-waste-heat-recovery market, as businesses seek to leverage cutting-edge solutions to optimize energy use.

    Market Segment Insights

    By Sector: Upstream (Largest) vs. Midstream (Fastest-Growing)

    The distribution of market share in the sector segment of the US oil gas-waste-heat-recovery market shows that the upstream sector holds the largest share, driven by the continued demand for exploration and production activities. The midstream segment is also notable, as it is increasingly gaining traction, fueled by the growing focus on transportation and infrastructure. This dynamic creates a competitive landscape among these sectors, with upstream leading in established market share. Growth trends indicate that while upstream remains dominant, the midstream sector is evolving rapidly. Factors such as technological advancements in transportation efficiency and regulatory shifts are encouraging investment in midstream operations. Emerging opportunities in sustainability are propelling both segments toward innovation, though midstream's regulatory support is expected to make it the fastest-growing segment in the coming years.

    Upstream (Dominant) vs. Midstream (Emerging)

    The upstream sector is characterized by its focus on exploration and production, positioning itself as the dominant force in the US oil gas-waste-heat-recovery market. This sector is known for its rigorous operational standards and high capital investments, aimed at maximizing output from existing and new reserves. In contrast, the midstream sector is emerging, driven by the need for efficient transportation and storage solutions. It often benefits from advancements in pipeline technology and infrastructure investments, helping it to capitalize on the increased production from upstream activities. Together, these segments highlight the shifting dynamics in the market, with upstream setting the pace while midstream innovatively adapts to meet future demands.

    By Application: Thermal (Largest) vs. Electricity Power Generation (Fastest-Growing)

    The US oil gas-waste-heat-recovery market demonstrates a significant market share distribution between the thermal and electricity power generation segments. The thermal application currently represents the largest share, driven by its extensive use in industrial processes, which benefits from the efficient recovery and utilization of waste heat. Conversely, the electricity power generation segment, while smaller in share, is rapidly gaining traction as technologies advance and the demand for renewable energy sources rises. This dynamic is creating a competitive landscape as segments vie for investment and growth opportunities. Growth trends for the application segment showcase a shift towards more a sustainable approach, with an emphasis on reducing emissions and maximizing energy efficiency. Innovations in electricity power generation technologies, such as improved turbines and integration with renewable sources, position this segment as the fastest-growing. Regulatory incentives and a growing awareness of climate change effects further bolster this growth, encouraging investments in electricity generation projects harnessing waste heat recovery.

    Application: Thermal (Dominant) vs. Electricity Power Generation (Emerging)

    Thermal applications remain the dominant force in the US oil gas-waste-heat-recovery market, leveraging established technologies for heat recovery to enhance efficiency in manufacturing and energy production. This segment is characterized by its ability to convert waste heat into usable thermal energy, significantly reducing operational costs for industries. On the other hand, electricity power generation is an emerging segment, appealing to developers interested in cutting-edge solutions for energy production. This segment is marked by innovative technologies such as advanced heat exchangers and energy conversion systems that optimize the use of recovered waste heat. The growing demand for clean electricity generation positions this segment for significant future expansion, influenced by regulatory frameworks favoring environmentally friendly practices.

    By Equipment: Heat Exchangers (Largest) vs. Boilers (Fastest-Growing)

    In the equipment segment of the US oil gas-waste-heat-recovery market, heat exchangers hold the largest market share. They are extensively utilized in various applications due to their efficiency in transferring heat between two or more fluids. Boilers are also significant, steadily growing in acceptance, particularly among industries aiming for higher energy efficiency and reduced emissions. The competition among these equipment types is vigorous, with companies focusing on innovative technologies to enhance thermal management solutions. Growth trends in this segment are influenced by rising energy costs and stringent environmental regulations. The demand for sustainable and efficient energy solutions drives the adoption of boilers, as they integrate advanced technologies for optimal heat recovery. Additionally, the increasing focus on reducing greenhouse gas emissions bolsters the market for heat exchangers, stimulating further investments in modernization and efficiency improvements.

    Heat Exchangers (Dominant) vs. Boilers (Emerging)

    Heat exchangers dominate the equipment segment due to their crucial role in maximizing energy efficiency in oil and gas operations. They are designed to facilitate heat transfer without mixing the two fluids, which allows for higher efficiency and reduced energy consumption. On the other hand, boilers represent an emerging technology within the segment, rapidly evolving to meet new efficiency requirements. Innovations such as modular boiler designs and integrated control systems are driving their growth. While heat exchangers are widely established, the innovative features of modern boilers cater to the industry's push for sustainability, making them attractive due to their capacity to lower operational costs and comply with environmental regulations.

    Get more detailed insights about US Oil Gas Waste Heat Recovery Market

    Key Players and Competitive Insights

    The oil gas-waste-heat-recovery market is currently characterized by a dynamic competitive landscape, driven by the increasing demand for energy efficiency and sustainability. Major players such as General Electric (US), Siemens (DE), and Honeywell (US) are actively positioning themselves through innovation and strategic partnerships. General Electric (US) focuses on integrating advanced technologies into its waste heat recovery systems, enhancing operational efficiency. Siemens (DE) emphasizes digital transformation, leveraging IoT and AI to optimize energy recovery processes. Honeywell (US) is pursuing a strategy of regional expansion, particularly in North America, to capitalize on the growing market for waste heat recovery solutions. Collectively, these strategies contribute to a competitive environment that prioritizes technological advancement and sustainability.

    Key business tactics within this market include localizing manufacturing and optimizing supply chains to enhance responsiveness to customer needs. The competitive structure appears moderately fragmented, with several key players exerting influence over market dynamics. This fragmentation allows for a diverse range of solutions and innovations, fostering competition that drives advancements in technology and efficiency.

    In September 2025, General Electric (US) announced a partnership with a leading renewable energy firm to develop hybrid systems that integrate waste heat recovery with solar energy solutions. This strategic move is likely to enhance GE's portfolio, positioning it as a leader in sustainable energy solutions. The collaboration may also facilitate access to new markets and customer segments, reinforcing GE's commitment to innovation in energy recovery.

    In August 2025, Siemens (DE) launched a new digital platform aimed at optimizing waste heat recovery systems through real-time data analytics. This initiative underscores Siemens' focus on digitalization, enabling clients to monitor and enhance their energy recovery processes. The platform's introduction could significantly improve operational efficiencies for users, thereby solidifying Siemens' competitive edge in the market.

    In October 2025, Honeywell (US) expanded its waste heat recovery offerings by acquiring a smaller technology firm specializing in advanced thermal management solutions. This acquisition is indicative of Honeywell's strategy to enhance its technological capabilities and broaden its product range. By integrating these advanced solutions, Honeywell may strengthen its market position and respond more effectively to the evolving needs of its customers.

    As of November 2025, current trends in the oil gas-waste-heat-recovery market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the competitive landscape, fostering innovation and collaboration. Looking ahead, it appears that competitive differentiation will increasingly hinge on technological advancements and supply chain reliability, rather than solely on price. This shift suggests a future where innovation and efficiency become paramount in driving market success.

    Key Companies in the US Oil Gas Waste Heat Recovery Market market include

    Industry Developments

    Recent developments in the US Waste Heat Recovery Market indicate a significant focus on increasing energy efficiency and reducing emissions. For instance, in August 2023, Johnson Controls launched a new series of waste heat recovery solutions aimed at various industrial applications, enhancing their portfolio to cater to market demands. Similarly, Caterpillar is advancing its technologies to convert waste heat into usable power, contributing to sustainability goals in the manufacturing sector. In terms of mergers and acquisitions, in October 2022, Siemens acquired the U.S.-based company, Cleansource, to expand its offerings in renewable energy and waste heat recovery systems.

    The market has seen substantial growth over the past few years, with estimates suggesting an annual growth rate of 8% from 2021 to 2026, primarily driven by increased industrialization and stringent regulations on emissions set by the Environmental Protection Agency. Such regulations are pushing facilities to implement waste heat recovery technologies to comply with environmental standards. Companies like Ormat Technologies and General Electric are also investing heavily in R&D to innovate waste heat recovery technologies for different sectors, further propelling market advancements in the United States.

    Future Outlook

    US Oil Gas Waste Heat Recovery Market Future Outlook

    The oil gas-waste-heat-recovery market is projected to grow at 6.32% CAGR from 2024 to 2035, driven by regulatory support, technological advancements, and increasing energy efficiency demands.

    New opportunities lie in:

    • Development of advanced heat recovery systems for industrial applications.
    • Integration of IoT for real-time monitoring and optimization of waste heat recovery.
    • Expansion of waste heat recovery solutions in the transportation sector.

    By 2035, the market is expected to achieve substantial growth, driven by innovation and strategic investments.

    Market Segmentation

    US Oil Gas Waste Heat Recovery Market Sector Outlook

    • Upstream
    • Midstream
    • Downstream

    US Oil Gas Waste Heat Recovery Market Equipment Outlook

    • Heat Exchangers
    • Boilers
    • Heat Recovery
    • Steam Generators
    • Turbines

    US Oil Gas Waste Heat Recovery Market Application Outlook

    • Thermal
    • Electricity Power Generation

    Report Scope

    MARKET SIZE 20242700.0(USD Million)
    MARKET SIZE 20252870.64(USD Million)
    MARKET SIZE 20355300.0(USD Million)
    COMPOUND ANNUAL GROWTH RATE (CAGR)6.32% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Million
    Key Companies Profiled["General Electric (US)", "Siemens (DE)", "Schneider Electric (FR)", "Honeywell (US)", "Mitsubishi Heavy Industries (JP)", "ABB (CH)", "Caterpillar (US)", "Emerson Electric (US)", "Veolia Environnement (FR)"]
    Segments CoveredSector, Application, Equipment
    Key Market OpportunitiesIntegration of advanced thermal energy recovery systems enhances efficiency in the oil gas-waste-heat-recovery market.
    Key Market DynamicsRising regulatory pressures drive innovation in oil gas-waste-heat-recovery technologies and market consolidation efforts.
    Countries CoveredUS

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    FAQs

    What is the projected market size of the US Oil and Gas Waste Heat Recovery Market in 2024?

    The US Oil and Gas Waste Heat Recovery Market is projected to be valued at 2.5 billion USD in 2024.

    What is the expected market value of the US Oil and Gas Waste Heat Recovery Market by 2035?

    By 2035, the market is expected to reach a valuation of 5.0 billion USD.

    What is the compound annual growth rate (CAGR) for the US Oil and Gas Waste Heat Recovery Market from 2025 to 2035?

    The market is expected to experience a CAGR of 6.504% from 2025 to 2035.

    Which sector is expected to dominate the US Oil and Gas Waste Heat Recovery Market in 2024?

    The Midstream sector is expected to dominate the market with a value of 1.0 billion USD in 2024.

    What will be the market value of the Upstream sector by 2035?

    The Upstream sector is projected to reach a market value of 1.6 billion USD by 2035.

    Who are the key players in the US Oil and Gas Waste Heat Recovery Market?

    Key players include Caterpillar, ExxonMobil, ABB, ORMAT Technologies, Wartsila, and General Electric.

    What is the anticipated market value for the Downstream sector in 2024?

    The Downstream sector is anticipated to be valued at 0.7 billion USD in 2024.

    How much is the Midstream sector expected to be worth by 2035?

    The Midstream sector is expected to reach a market value of 2.0 billion USD by 2035.

    What are the key growth drivers for the US Oil and Gas Waste Heat Recovery Market?

    Key growth drivers include increasing efficiency in energy utilization and rising environmental regulations.

    How will the current global scenario impact the US Oil and Gas Waste Heat Recovery Market?

    The current global scenario may create both challenges and opportunities for market growth, particularly in innovation and investment.

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