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    US Electric Vehicle Powertrain Market

    ID: MRFR/AM/12167-HCR
    100 Pages
    Garvit Vyas
    October 2025

    US Electric Vehicle Powertrain Market Research Report By Component (Battery, E-Motor, Power Electronics, Thermal Management Modules, Others), By Propulsion (Battery Electric Vehicle (BEV), Hybrid Electric Vehicle (HEV), Plug-in Hybrid Electric Vehicles (PHEV)) and By Vehicle Type (Passenger Car, Commercial Vehicle) - Forecast to 2035

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    US Electric Vehicle Powertrain Market Infographic
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    US Electric Vehicle Powertrain Market Summary

    As per MRFR analysis, the US electric vehicle-powertrain market size was estimated at 30.2 USD Billion in 2024. The US electric vehicle-powertrain market is projected to grow from 41.97 USD Billion in 2025 to 1130.74 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 39.01% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US electric vehicle-powertrain market is experiencing robust growth driven by technological advancements and increasing consumer demand.

    • Technological advancements in battery technology are enhancing vehicle range and performance.
    • Government incentives and regulations are fostering a favorable environment for electric vehicle adoption.
    • The expansion of charging infrastructure is crucial for supporting the growing electric vehicle market.
    • Rising consumer demand for electric vehicles and advancements in charging technology are key drivers of market growth.

    Market Size & Forecast

    2024 Market Size 30.2 (USD Billion)
    2035 Market Size 1130.74 (USD Billion)

    Major Players

    Tesla (US), BYD (CN), Nissan (JP), BMW (DE), Volkswagen (DE), General Motors (US), Ford (US), Hyundai (KR), Mercedes-Benz (DE)

    US Electric Vehicle Powertrain Market Trends

    The electric vehicle-powertrain market is currently experiencing a transformative phase, driven by advancements in technology and increasing consumer demand for sustainable transportation solutions. The shift towards electrification is evident as manufacturers invest heavily in research and development to enhance battery efficiency and reduce costs. This evolution is not merely a trend but a fundamental change in how vehicles are powered, with a growing emphasis on reducing carbon emissions and improving energy efficiency. As a result, the market is witnessing a surge in the adoption of electric vehicles, supported by favorable government policies and incentives aimed at promoting cleaner alternatives to traditional combustion engines. In addition to technological advancements, the electric vehicle-powertrain market is influenced by changing consumer preferences and a heightened awareness of environmental issues. Consumers are increasingly seeking vehicles that align with their values, leading to a rise in demand for electric options. Furthermore, the expansion of charging infrastructure is addressing range anxiety, making electric vehicles more accessible to a broader audience. This dynamic landscape suggests that the electric vehicle-powertrain market is poised for continued growth, with innovations and consumer engagement playing pivotal roles in shaping its future.

    Technological Advancements in Battery Technology

    Recent developments in battery technology are significantly impacting the electric vehicle-powertrain market. Innovations such as solid-state batteries and improved lithium-ion technologies are enhancing energy density and reducing charging times. These advancements not only improve vehicle performance but also contribute to lower production costs, making electric vehicles more competitive with traditional options.

    Government Incentives and Regulations

    Government policies are playing a crucial role in shaping the electric vehicle-powertrain market. Incentives such as tax credits and rebates encourage consumers to adopt electric vehicles. Additionally, regulations aimed at reducing greenhouse gas emissions are pushing manufacturers to invest in electric powertrains, further accelerating the transition to sustainable transportation.

    Expansion of Charging Infrastructure

    The growth of charging infrastructure is vital for the electric vehicle-powertrain market. Increased availability of charging stations alleviates range anxiety among potential buyers, making electric vehicles a more viable option. Investments in fast-charging networks are particularly important, as they enhance convenience and support the widespread adoption of electric vehicles.

    US Electric Vehicle Powertrain Market Drivers

    Advancements in Charging Technology

    The electric vehicle-powertrain market is significantly influenced by advancements in charging technology, which enhance the convenience and accessibility of electric vehicles. Innovations such as fast-charging stations and wireless charging systems are becoming increasingly prevalent in the US. For instance, the deployment of ultra-fast charging stations has expanded, allowing EVs to recharge in as little as 15 minutes. This development not only alleviates range anxiety among consumers but also encourages the adoption of electric vehicles. The electric vehicle-powertrain market is thus poised for growth as charging infrastructure becomes more robust and user-friendly. Additionally, the integration of smart charging solutions, which optimize energy use and reduce costs, further supports the market's expansion. As charging technology continues to evolve, it is expected to play a crucial role in shaping consumer perceptions and driving the adoption of electric vehicles.

    Corporate Sustainability Initiatives

    The electric vehicle-powertrain market is increasingly shaped by corporate sustainability initiatives, as businesses recognize the importance of reducing their carbon footprints. Many companies in the US are committing to electrifying their fleets, which directly impacts the demand for electric powertrains. For example, major corporations have pledged to transition to 100% electric fleets by 2030, creating a substantial market for electric vehicle powertrains. This trend not only supports the electric vehicle-powertrain market but also aligns with consumer expectations for environmentally responsible practices. Furthermore, as businesses adopt electric vehicles, they often seek partnerships with powertrain manufacturers to develop tailored solutions that meet their operational needs. This collaboration fosters innovation and drives advancements in powertrain technology, ultimately benefiting the entire electric vehicle-powertrain market.

    Investment in Renewable Energy Sources

    The electric vehicle-powertrain market is positively impacted by the increasing investment in renewable energy sources, which supports the sustainability of electric vehicles. As the US transitions towards cleaner energy, the integration of renewable energy into the grid enhances the environmental benefits of electric vehicles. For instance, solar and wind energy are becoming more prevalent, allowing EVs to be charged with clean power. This shift not only reduces the overall carbon emissions associated with electric vehicle usage but also strengthens the electric vehicle-powertrain market by promoting the adoption of electric vehicles. Additionally, as more consumers become aware of the environmental advantages of using renewable energy for charging, the demand for electric vehicles is likely to rise. This synergy between renewable energy and electric vehicle powertrains creates a favorable environment for market growth.

    Rising Consumer Demand for Electric Vehicles

    The electric vehicle-powertrain market experiences a notable surge in consumer demand, driven by increasing environmental awareness and the desire for sustainable transportation solutions. In the US, sales of electric vehicles (EVs) have risen dramatically, with a reported increase of over 70% in 2023 alone. This growing interest in EVs propels the demand for advanced powertrain technologies, as consumers seek vehicles that offer enhanced performance, efficiency, and lower emissions. The electric vehicle-powertrain market is thus positioned to benefit from this trend, as manufacturers invest in innovative powertrain solutions to meet consumer expectations. Furthermore, the shift towards electric mobility aligns with broader societal goals of reducing carbon footprints, which further fuels market growth. As consumers become more educated about the benefits of EVs, the electric vehicle-powertrain market is likely to see sustained demand in the coming years.

    Technological Integration and Smart Features

    The electric vehicle-powertrain market is increasingly influenced by the integration of advanced technologies and smart features in electric vehicles. Innovations such as vehicle-to-grid (V2G) technology and advanced driver-assistance systems (ADAS) are becoming more common, enhancing the overall driving experience. In the US, the incorporation of these technologies not only improves vehicle performance but also contributes to energy efficiency. For example, V2G technology allows electric vehicles to return energy to the grid, creating a more sustainable energy ecosystem. This trend encourages consumers to consider electric vehicles, thereby driving demand in the electric vehicle-powertrain market. Furthermore, as manufacturers continue to invest in research and development, the introduction of new smart features is expected to further differentiate electric vehicles in a competitive market, potentially leading to increased sales and market penetration.

    Market Segment Insights

    By Component: Battery (Largest) vs. E-Motor (Fastest-Growing)

    In the US electric vehicle-powertrain market, the battery segment continues to dominate, representing a significant share of the overall component market. The E-Motor follows closely, positioning itself as an essential contributor to electric vehicle performance. Power electronics, thermal management modules, and other components collectively make up the remaining segments, yielding insights into the diverse technologies powering electric vehicles. Recent trends show a rapid growth trajectory for the E-Motor as advancements in technology lead to more efficient and powerful designs. Battery technology improvements, particularly in terms of energy density and cost reduction, drive competition and innovation across the segment. Moreover, the transition to sustainable energy sources is accelerating demand, making components that support high-performance and efficiency critical.

    Battery (Dominant) vs. Power Electronics (Emerging)

    The battery segment is the dominant player in the US electric vehicle-powertrain market, characterized by a focus on lithium-ion technology that delivers high energy density and longevity. Innovations in battery chemistry and production processes enhance performance and reduce costs, making them critical for EV adoption. In contrast, power electronics represents an emerging segment, crucial for controlling electric energy flow within vehicles. This segment is gaining traction as automakers seek to optimize efficiency and performance levels, supporting the integration of advanced features like regenerative braking and real-time energy management. The interplay between these segments is shaping the future landscape of the electric vehicle market.

    By Propulsion: Battery Electric Vehicle (Largest) vs. Plug-in Hybrid Electric Vehicles (Fastest-Growing)

    In the US electric vehicle-powertrain market, Battery Electric Vehicles (BEVs) represent the largest segment, capturing a significant share of the market. Hybrid Electric Vehicles (HEVs) also hold a considerable portion, but their share is slowly declining in comparison to the rapid growth of BEVs. Plug-in Hybrid Electric Vehicles (PHEVs) are gaining traction, appealing to consumers looking for a flexible alternative to conventional vehicles. The growth trends within this segment are driven by advancements in battery technology, increasing consumer awareness, and government incentives promoting electric vehicle adoption. BEVs are seen as a dominant force with long-range capabilities, while PHEVs are recognized for their usability and lower entry costs. The market dynamics indicate a shift towards BEVs as charging infrastructure expands, yet PHEVs remain crucial for transitional markets.

    Battery Electric Vehicle (Dominant) vs. Plug-in Hybrid Electric Vehicles (Emerging)

    Battery Electric Vehicles (BEVs) have established themselves as the dominant force in the US electric vehicle-powertrain market, primarily due to their efficient energy use and lower operational costs. BEVs are powered entirely by electric batteries, resulting in zero tailpipe emissions, which aligns well with increasing environmental regulations and consumer preferences for sustainable options. On the other hand, Plug-in Hybrid Electric Vehicles (PHEVs) are emerging as a flexible alternative, combining an electric motor with a gasoline engine. This dual-powertrain approach reduces range anxiety, making PHEVs attractive for consumers who may not have access to extensive charging infrastructure. Both segments are evolving, but BEVs lead in terms of overall market penetration and technological advancement.

    By Vehicle Type: Passenger Car (Largest) vs. Commercial Vehicle (Fastest-Growing)

    In the US electric vehicle-powertrain market, the distribution of market share between passenger cars and commercial vehicles reveals a clear dominance of passenger cars, which currently hold the largest share. Their appeal stems from the increasing demand for personal mobility options that are both eco-friendly and technologically advanced. Conversely, while commercial vehicles represent a smaller portion of the market share, their growth trajectory is significant, driven by businesses seeking to reduce operational costs and emissions. The growth trends in the US electric vehicle-powertrain market show strong momentum for both passenger cars and commercial vehicles. Passenger cars continue to thrive due to consumer preferences shifting towards sustainable transport solutions, leading to innovations and enhancements in features. On the other hand, the commercial vehicle segment is witnessing rapid growth, fueled by initiatives for electrification in logistics and public transportation, along with supportive government policies promoting green technology adoption.

    Passenger Car (Dominant) vs. Commercial Vehicle (Emerging)

    Passenger cars dominate the US electric vehicle-powertrain market due to their widespread acceptance among consumers prioritizing sustainability and performance. This segment benefits from extensive advancements in battery technology and a robust charging infrastructure that facilitates longer trips and reduces 'range anxiety.' In contrast, commercial vehicles are emerging as a vital segment, experiencing swift growth as companies adapt their fleets to electric variants. The push towards fleet electrification is supported by policies aimed at lowering carbon footprints. These commercial offerings are gaining attention for their efficiency, reduced maintenance costs, and favorable total cost of ownership, making them increasingly attractive to businesses focused on sustainability goals.

    Get more detailed insights about US Electric Vehicle Powertrain Market

    Key Players and Competitive Insights

    The electric vehicle-powertrain market is currently characterized by intense competition and rapid innovation, driven by a growing consumer demand for sustainable transportation solutions. Key players such as Tesla (US), General Motors (US), and BYD (CN) are at the forefront, each adopting distinct strategies to enhance their market positions. Tesla (US) continues to lead with its focus on cutting-edge battery technology and autonomous driving capabilities, while General Motors (US) is aggressively expanding its electric vehicle (EV) lineup and investing in renewable energy sources. BYD (CN), on the other hand, emphasizes vertical integration in its supply chain, which allows for greater control over production costs and quality, thereby enhancing its competitive edge.

    The business tactics employed by these companies reflect a concerted effort to localize manufacturing and optimize supply chains. The market structure appears moderately fragmented, with several players vying for market share, yet the influence of major companies is substantial. This competitive landscape is shaped by the strategic maneuvers of these key players, who are increasingly focusing on partnerships and collaborations to bolster their technological capabilities and market reach.

    In October 2025, Tesla (US) announced a partnership with a leading semiconductor manufacturer to develop advanced chips for its next-generation vehicles. This move is likely to enhance Tesla's autonomous driving features and improve overall vehicle performance, reinforcing its position as a technology leader in the EV sector. The strategic importance of this partnership lies in its potential to accelerate innovation and maintain Tesla's competitive advantage in a rapidly evolving market.

    In September 2025, General Motors (US) unveiled its ambitious plan to invest $35 billion in electric and autonomous vehicle development by 2028. This substantial investment underscores GM's commitment to transitioning towards an all-electric future and positions the company to capture a larger share of the growing EV market. The strategic significance of this initiative is evident in GM's aim to introduce 30 new electric models globally by 2025, thereby enhancing its product portfolio and appealing to a broader consumer base.

    In August 2025, BYD (CN) expanded its manufacturing capabilities in the US by opening a new battery production facility in California. This strategic expansion is expected to reduce production costs and improve supply chain efficiency, allowing BYD to better serve the North American market. The importance of this development lies in its potential to strengthen BYD's competitive position against local rivals and enhance its responsiveness to market demands.

    As of November 2025, the electric vehicle-powertrain market is witnessing trends such as digitalization, sustainability, and the integration of artificial intelligence (AI) into vehicle systems. Strategic alliances are increasingly shaping the competitive landscape, enabling companies to leverage shared resources and expertise. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, advanced technology, and supply chain reliability. This shift suggests that companies that prioritize R&D and sustainable practices will be better positioned to thrive in the future.

    Key Companies in the US Electric Vehicle Powertrain Market market include

    Industry Developments

    In September 2023, Ford Motor Company announced a commitment to invest an additional $2 billion into its electric vehicle initiatives, particularly focusing on powertrain technology, which reflects a strong push to enhance its competitive stance alongside Tesla and General Motors in the US market. Concurrently, Lucid Motors observed a significant uptick in its market valuation following the launch of its latest electric vehicle, indicating growing consumer acceptance.

    In August 2023, Stellantis revealed its plans to partner with an established battery manufacturer to bolster electric powertrain production, signaling a strategic move to strengthen their supply chain capabilities. Notably, Rivian announced in July 2023 its acquisition of a small but innovative battery technology firm, aimed at improving energy density in their vehicles. The recent merger activity in this sector has intensified competition among firms like Nissan and Volkswagen, as they strategically realign their production capacities to meet the surging demand for electric powertrains.

    Furthermore, the Inflation Reduction Act of 2022 continues to spur growth, promoting the adoption of electric vehicles across the United States, contributing significantly to the overall advancement of the electric vehicle powertrain market.

    Future Outlook

    US Electric Vehicle Powertrain Market Future Outlook

    The electric vehicle-powertrain market is projected to grow at a 39.01% CAGR from 2024 to 2035, driven by technological advancements, regulatory support, and increasing consumer demand.

    New opportunities lie in:

    • Development of advanced battery recycling facilities
    • Integration of AI for predictive maintenance solutions
    • Expansion of charging infrastructure partnerships with local governments

    By 2035, the market is expected to achieve substantial growth, positioning itself as a leader in sustainable transportation.

    Market Segmentation

    US Electric Vehicle Powertrain Market Component Outlook

    • Battery
    • E-Motor
    • Power Electronics
    • Thermal Management Modules
    • Others

    US Electric Vehicle Powertrain Market Propulsion Outlook

    • Battery Electric Vehicle (BEV)
    • Hybrid Electric Vehicle (HEV)
    • Plug-in Hybrid Electric Vehicles (PHEV)

    US Electric Vehicle Powertrain Market Vehicle Type Outlook

    • Passenger Car
    • Commercial Vehicle

    Report Scope

    MARKET SIZE 202430.2(USD Billion)
    MARKET SIZE 202541.97(USD Billion)
    MARKET SIZE 20351130.74(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)39.01% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies Profiled["Tesla (US)", "BYD (CN)", "Nissan (JP)", "BMW (DE)", "Volkswagen (DE)", "General Motors (US)", "Ford (US)", "Hyundai (KR)", "Mercedes-Benz (DE)"]
    Segments CoveredComponent, Propulsion, Vehicle Type
    Key Market OpportunitiesAdvancements in battery technology and charging infrastructure enhance electric vehicle-powertrain market growth potential.
    Key Market DynamicsTechnological advancements in battery efficiency drive competitive dynamics in the electric vehicle-powertrain market.
    Countries CoveredUS

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    FAQs

    What is the expected market size of the US Electric Vehicle Powertrain Market in 2024?

    The US Electric Vehicle Powertrain Market is expected to reach a valuation of 34.1 USD Billion in 2024.

    What will be the market size in 2035?

    By 2035, the market is anticipated to grow significantly to a valuation of 845.6 USD Billion.

    What is the expected compound annual growth rate for the US Electric Vehicle Powertrain Market from 2025 to 2035?

    The market is projected to experience a remarkable compound annual growth rate of 33.895 percent during the forecast period.

    Who are the key players in the US Electric Vehicle Powertrain Market?

    Major players in the market include Lucid Motors, Stellantis, Nissan, Canoo, Tesla, Ford Motor Company, Hyundai, BYD, Volkswagen, BMW, Honda, Rivian, General Motors, Porsche, and Arrival.

    Which component of the Electric Vehicle Powertrain Market is forecasted to have the largest valuation in 2035?

    The battery segment is expected to dominate with a valuation of 300.0 USD Billion in 2035.

    What is the forecasted market size for E-Motor by 2035?

    The E-Motor component is projected to reach a size of 180.0 USD Billion by the year 2035.

    How much is the Power Electronics segment valued at in 2024?

    The Power Electronics segment is valued at 6.0 USD Billion in 2024.

    What are the expected growth drivers for the US Electric Vehicle Powertrain Market?

    Growth drivers include advancements in battery technology, increased consumer demand for electric vehicles, and stricter emissions regulations.

    What challenges might the US Electric Vehicle Powertrain Market face in the coming years?

    Challenges may include supply chain disruptions, high production costs, and competition from established automotive manufacturers.

    What is the expected market size for Thermal Management Modules by 2035?

    The Thermal Management Modules segment is expected to grow to a market size of 85.0 USD Billion by 2035.

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