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    US Converted Flexible Packaging Market

    ID: MRFR/PNT/11613-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    US Converted Flexible Packaging Market Research Report: By Material Type (Plastic, Paper, Aluminum, Biodegradable Materials), By Product Type (Pouches, Films, Bags, Labels), By End Use Industry (Food and Beverages, Pharmaceuticals, Personal Care, Home Care) and By Packaging Technology (Printed Packaging, Non-Printed Packaging, Smart Packaging) - Forecast to 2035

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    US Converted Flexible Packaging Market Infographic
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    US Converted Flexible Packaging Market Summary

    As per MRFR analysis, the US converted flexible packaging market size was estimated at 36.0 USD Billion in 2024. The US converted flexible-packaging market is projected to grow from 38.62 USD Billion in 2025 to 78.0 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 7.28% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US The converted flexible packaging market is undergoing a transformative shift towards sustainability and technological innovation.

    • Sustainability initiatives are increasingly shaping packaging design and materials in the US market.
    • The e-commerce sector is driving demand for flexible packaging solutions that enhance product visibility and convenience.
    • Smart packaging technologies are gaining traction, offering enhanced functionality and consumer engagement.
    • Rising demand for convenience packaging and consumer preference for eco-friendly products are key drivers propelling market growth.

    Market Size & Forecast

    2024 Market Size 36.0 (USD Billion)
    2035 Market Size 78.0 (USD Billion)

    Major Players

    Amcor (AU), Sealed Air (US), Berry Global (US), Mondi (GB), Constantia Flexibles (AT), Sonoco Products (US), Huhtamaki (FI), Clondalkin Group (IE), Glenroy (US)

    US Converted Flexible Packaging Market Trends

    The converted flexible packaging market is currently undergoing notable transformations driven by changing consumer preferences and technological advancements. As sustainability becomes a focal point for many industries, there is a growing demand for eco-friendly materials and processes. This shift is prompting manufacturers to explore innovative solutions that reduce environmental impact while maintaining product integrity. Additionally, the rise of e-commerce is influencing packaging designs, as companies seek to enhance user experience and ensure product safety during transit. The integration of smart technologies into packaging is also gaining traction, offering opportunities for enhanced functionality and consumer engagement. In November 2025, the landscape of the converted flexible-packaging market appears to be characterized by a blend of traditional practices and modern innovations. Companies are increasingly investing in research and development to create packaging that not only meets regulatory standards but also aligns with consumer expectations for convenience and sustainability. The emphasis on lightweight materials and reduced waste is likely to shape future product offerings, as stakeholders aim to balance performance with environmental responsibility. Overall, the market is poised for continued growth, driven by a combination of consumer demand, technological progress, and regulatory influences.

    Sustainability Initiatives

    There is a marked trend towards sustainable practices within the converted flexible-packaging market. Companies are increasingly adopting biodegradable and recyclable materials to meet consumer demand for environmentally friendly options. This shift not only addresses ecological concerns but also aligns with regulatory pressures aimed at reducing plastic waste.

    E-commerce Influence

    The rise of e-commerce is reshaping packaging requirements, as businesses seek to optimize designs for shipping and handling. This trend emphasizes the need for durable yet lightweight materials that can withstand the rigors of transportation while ensuring product safety and customer satisfaction.

    Smart Packaging Technologies

    The integration of smart technologies into packaging solutions is becoming more prevalent. Features such as QR codes, NFC tags, and temperature indicators are being utilized to enhance consumer interaction and provide real-time information about products. This trend reflects a broader movement towards connectivity and transparency in the supply chain.

    US Converted Flexible Packaging Market Drivers

    Health and Safety Regulations

    Stringent health and safety regulations significantly influence the converted flexible packaging market. Regulatory bodies are increasingly enforcing standards that ensure the safety of packaging materials, particularly in food and pharmaceutical applications. Compliance with these regulations is essential for manufacturers, as non-compliance can lead to substantial financial penalties and reputational damage. The market is adapting to these requirements by investing in safer materials and processes. This focus on regulatory compliance is projected to contribute to a market growth rate of approximately 3.5% over the next few years, as companies prioritize safety in their packaging solutions.

    Growth of the Snack Food Sector

    The robust growth of the snack food sector benefits the converted flexible packaging market. As snacking becomes a more prevalent eating habit among consumers, the demand for flexible packaging solutions that cater to this trend is increasing. The snack food industry is projected to expand at a CAGR of around 4.5% through 2026, creating opportunities for packaging innovations. Flexible packaging offers advantages such as extended shelf life and reduced waste, making it an attractive option for snack manufacturers. This growth in the snack food sector is expected to significantly contribute to the overall expansion of the converted flexible-packaging market.

    Rising Demand for Convenience Packaging

    The converted flexible-packaging market is experiencing a notable surge in demand for convenience-oriented packaging solutions. As consumer lifestyles evolve, there is a growing preference for products that offer ease of use and portability. This trend is particularly evident in sectors such as food and beverage, where ready-to-eat meals and single-serve packages are gaining traction. According to recent data, the convenience packaging segment is projected to grow at a CAGR of approximately 5.2% through 2026. This shift towards convenience is compelling manufacturers to innovate and adapt their offerings, thereby driving growth in the converted flexible-packaging market.

    Technological Advancements in Packaging

    Technological innovations are playing a pivotal role in shaping the converted flexible-packaging market. The integration of advanced materials and production techniques is enhancing the functionality and appeal of packaging solutions. For instance, the development of high-barrier films and biodegradable materials is addressing both performance and environmental concerns. Furthermore, automation in production processes is improving efficiency and reducing costs. The market is expected to witness a growth rate of around 4.8% annually, driven by these technological advancements. As companies strive to meet consumer expectations, the emphasis on innovation is likely to remain a key driver in the converted flexible-packaging market.

    Consumer Preference for Eco-Friendly Products

    There is a shift in consumer preferences towards eco-friendly packaging solutions in the converted flexible packaging market. As awareness of environmental issues grows, consumers are increasingly seeking products that utilize sustainable materials and practices. This trend is prompting manufacturers to explore alternatives such as recyclable and compostable materials. Recent surveys indicate that nearly 70% of consumers are willing to pay a premium for sustainable packaging options. This consumer-driven demand is likely to propel the growth of the converted flexible-packaging market, as companies strive to align their offerings with the values of environmentally conscious consumers.

    Market Segment Insights

    By Material Type: Plastic (Largest) vs. Biodegradable Materials (Fastest-Growing)

    In the US converted flexible-packaging market, the material type segmentation reveals a dominant preference for plastic, which accounts for a substantial share of the overall market. The versatility, durability, and cost-effectiveness of plastic make it a preferred choice among manufacturers and consumers alike, leading to its significant presence in various applications. In comparison, paper and aluminum segments hold smaller shares, but they are gaining traction due to the rising demand for sustainable packaging solutions, enhancing their stance in the market. Growth trends in the material type segment are heavily influenced by consumer preferences shifting towards eco-friendly options. Biodegradable materials are emerging rapidly, driven by increasing environmental concerns and regulatory pressures against plastic usage. This dynamic shift toward sustainability is fostering innovation in material development, making biodegradable options more viable for flexible packaging, thereby significantly increasing their market share and attractiveness to consumers who prioritize eco-conscious choices.

    Plastic: Dominant vs. Biodegradable Materials: Emerging

    Plastic remains the dominant material in the US converted flexible-packaging market due to its exceptional properties such as flexibility, moisture resistance, and lightweight nature. It is utilized across numerous industries, including food, pharmaceuticals, and consumer goods, making it an indispensable choice for packaging solutions. On the other hand, biodegradable materials represent an emerging segment that is quickly gaining importance amidst growing environmental awareness. These materials are designed to decompose naturally, reducing waste and environmental impact. Their rise is fueled by innovations in bioplastics and strong consumer demand for sustainable products, positioning biodegradable materials as key players in the future of packaging.

    By Product Type: Pouches (Largest) vs. Films (Fastest-Growing)

    In the US converted flexible-packaging market, pouches hold the largest market share, driven by their versatility and consumer convenience. Pouches are widely utilized across various industries, including food and beverage, personal care, and pharmaceuticals, capturing the attention of manufacturers aiming for efficient packaging solutions. Following pouches, films constitute a significant portion of the market, being favored for their lightweight properties and ability to preserve product freshness. However, their share is growing at a faster rate compared to other segments, reflecting their increasing adoption in innovative packaging solutions. The growth trends within the product type segment are largely influenced by changing consumer preferences toward sustainable and user-friendly packaging. Pouches are experiencing a surge in demand due to their resealable features and space-saving designs, making them ideal for on-the-go consumption. On the other hand, the rapid advancement of film technology and its applications in creating thinner, more efficient packaging films are propelling their status as the fastest-growing segment. Additionally, heightened awareness around sustainability is pushing manufacturers to adopt films made from eco-friendly materials, further stimulating market growth.

    Pouches (Dominant) vs. Bags (Emerging)

    Pouches continue to dominate the flexible-packaging landscape, offering a blend of convenience and functionality that appeals to both consumers and brands. Their design flexibility allows for innovative features such as spouts, zippers, and stand-up capabilities, catering to a range of product categories from snacks to personal care items. Conversely, bags are emerging as a noteworthy segment, propelled by their application in bulk packaging solutions. While bags are traditionally seen as cost-effective, their evolution into resealable and customizable options is enhancing their market appeal. The trend towards e-commerce and the need for packaging that accommodates shipping logistics are driving this transformation, positioning bags as a key player in the future of flexible packaging.

    By End Use Industry: Food and Beverages (Largest) vs. Pharmaceuticals (Fastest-Growing)

    The US converted flexible-packaging market has a diverse composition across its end use industries. Food and Beverages hold the largest market share, driven by the increasing demand for convenient packaging solutions that enhance product shelf life. Pharmaceuticals are also gaining traction, attributed to the rising need for secure and sterile packaging solutions, ensuring product efficacy and safety. Growth trends indicate a robust future for the market with a particular surge in the Pharmaceuticals and Personal Care segments. Consumer preferences for clean labels and sustainable packaging are influencing the market's trajectory. As health awareness increases, the shift towards organic and natural products in Food and Beverages is also propelling growth, showcasing an evolving consumer landscape in the US converted flexible-packaging market.

    Food and Beverages: Dominant vs. Pharmaceuticals: Emerging

    The Food and Beverages segment stands out as a dominant force in the US converted flexible-packaging market, characterized by its extensive use of flexible packaging that enhances freshness and convenience. This sector benefits from innovative packaging designs that cater to on-the-go consumption trends. In contrast, the Pharmaceuticals segment is emerging rapidly, driven by stringent regulations and the need for tamper-evident and child-resistant packaging. This shift is powered by increasing investments in research and development, as well as advancements in technology that facilitate better packaging solutions, ensuring product integrity and compliance within the growing healthcare sector.

    By Packaging Technology: Printed Packaging (Largest) vs. Smart Packaging (Fastest-Growing)

    In the US converted flexible-packaging market, Printed Packaging holds the largest market share among the various technologies utilized. This dominance is attributed to its widespread application across several industries, particularly in food and beverage, where branding and aesthetics play a crucial role. On the other hand, Smart Packaging is emerging with a significant share, driven by technological advancements and an increasing consumer focus on interactive and informative packaging solutions. The growth trends for these segments reveal a dynamic shift in consumer preferences and technological innovations. Printed Packaging continues to thrive due to its proven effectiveness and cost efficiency. In contrast, Smart Packaging is gaining traction, especially among tech-savvy consumers interested in sustainability and enhanced functionality. This dual trend reflects an evolving market landscape where traditional packaging methods coexist with innovative technologies, catering to diverse consumer needs and preferences.

    Printed Packaging: Dominant vs. Smart Packaging: Emerging

    Printed Packaging is characterized by its ability to deliver vibrant visuals and effective branding, making it the dominant choice in the US converted flexible-packaging market. It appeals to manufacturers because of its adaptability to various materials and cost-effectiveness in production. This segment resonates particularly well within the food and beverage sector, where aesthetics and shelf appeal are critical. In contrast, Smart Packaging represents an emerging trend focused on enhancing user experience through technology. It incorporates features like QR codes and sensor technology, allowing for real-time product information and tracking. This segment is rapidly gaining interest among eco-conscious consumers, marking it as a pivotal player in the ongoing evolution toward more sustainable and interactive packaging solutions.

    Get more detailed insights about US Converted Flexible Packaging Market

    Key Players and Competitive Insights

    The converted flexible-packaging market is characterized by a dynamic competitive landscape, driven by innovation, sustainability, and technological advancements. Key players such as Amcor (AU), Sealed Air (US), and Berry Global (US) are actively shaping the market through strategic initiatives. Amcor (AU) focuses on sustainable packaging solutions, aiming to achieve 100% recyclable or reusable packaging by 2025, which aligns with growing consumer demand for environmentally friendly products. Sealed Air (US) emphasizes automation and digital transformation in its operations, enhancing efficiency and reducing waste, while Berry Global (US) is investing in advanced materials and technologies to improve product performance and sustainability. Collectively, these strategies indicate a shift towards a more sustainable and technologically advanced market environment.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and enhance supply chain resilience. The market structure appears moderately fragmented, with several key players holding substantial market shares, yet numerous smaller firms also contributing to the competitive dynamics. This fragmentation allows for diverse offerings and innovation, as companies strive to differentiate themselves in a crowded marketplace.

    In October 2025, Amcor (AU) announced a partnership with a leading food manufacturer to develop a new line of biodegradable packaging solutions. This collaboration is strategically significant as it not only reinforces Amcor's commitment to sustainability but also positions the company as a leader in eco-friendly packaging innovations. Such partnerships may enhance brand loyalty among environmentally conscious consumers and potentially increase market share.

    In September 2025, Sealed Air (US) launched a new AI-driven packaging optimization tool designed to minimize material usage while maintaining product integrity. This initiative is crucial as it reflects the growing trend towards digitalization in the packaging sector, allowing companies to leverage data analytics for improved operational efficiency. The integration of AI technologies could lead to significant cost savings and a reduction in environmental impact, aligning with broader industry goals.

    In August 2025, Berry Global (US) expanded its production capabilities by investing $50 million in a new facility focused on sustainable packaging solutions. This expansion is indicative of Berry's strategic focus on meeting the increasing demand for eco-friendly products. By enhancing its production capacity, Berry The converted flexible-packaging market trends.

    As of November 2025, the competitive trends in the converted flexible-packaging market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies. Strategic alliances are becoming more prevalent, enabling companies to pool resources and expertise to innovate more rapidly. The competitive landscape is shifting from traditional price-based competition towards differentiation through innovation, technology, and supply chain reliability. This evolution suggests that companies that prioritize sustainable practices and technological advancements will likely emerge as leaders in the market.

    Key Companies in the US Converted Flexible Packaging Market market include

    Industry Developments

    The US Converted Flexible Packaging Market has seen notable developments, particularly with companies like Novolex and Berry Global, focusing on sustainability initiatives in response to consumer demand for eco-friendly packaging solutions. In October 2023, Sealed Air announced the expansion of its production capabilities to enhance its sustainable packaging range. Sonoco Products has also integrated more recycled materials into its offerings, reflecting a broader industry trend towards circular economy practices. Recent mergers include ProAmpac acquiring a leading flexible packaging company in September 2023, thereby strengthening its market position.

    Additionally, in June 2022, Amcor entered into a joint venture with Huhtamaki, focusing on biodegradable packaging innovations. The market is projected to grow significantly in valuation, as consumer preferences shift toward flexible packaging that offers convenience and sustainability. The push for innovation and adaptation to green packaging trends is reshaping the landscape, positioning companies like Mondi Group and Constantia Flexibles at the forefront of this evolution. As of recent reports, the overall US flexible packaging market is anticipated to expand, driven by increased demand from end-use sectors like food and beverage, personal care, and healthcare industries.

    Future Outlook

    US Converted Flexible Packaging Market Future Outlook

    The converted flexible-packaging market is projected to grow at a 7.28% CAGR from 2024 to 2035, driven by sustainability trends, technological advancements, and increasing consumer demand for convenience.

    New opportunities lie in:

    • Invest in biodegradable materials to meet eco-friendly packaging demands.
    • Develop smart packaging solutions with integrated sensors for enhanced product tracking.
    • Expand e-commerce packaging solutions tailored for direct-to-consumer delivery.

    By 2035, the market is expected to achieve robust growth, positioning itself as a leader in innovative packaging solutions.

    Market Segmentation

    US Converted Flexible Packaging Market Product Type Outlook

    • Pouches
    • Films
    • Bags
    • Labels

    US Converted Flexible Packaging Market Material Type Outlook

    • Plastic
    • Paper
    • Aluminum
    • Biodegradable Materials

    US Converted Flexible Packaging Market End Use Industry Outlook

    • Food and Beverages
    • Pharmaceuticals
    • Personal Care
    • Home Care

    US Converted Flexible Packaging Market Packaging Technology Outlook

    • Printed Packaging
    • Non-Printed Packaging
    • Smart Packaging

    Report Scope

    MARKET SIZE 202436.0(USD Billion)
    MARKET SIZE 202538.62(USD Billion)
    MARKET SIZE 203578.0(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)7.28% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies Profiled["Amcor (AU)", "Sealed Air (US)", "Berry Global (US)", "Mondi (GB)", "Constantia Flexibles (AT)", "Sonoco Products (US)", "Huhtamaki (FI)", "Clondalkin Group (IE)", "Glenroy (US)"]
    Segments CoveredMaterial Type, Product Type, End Use Industry, Packaging Technology
    Key Market OpportunitiesAdoption of sustainable materials drives innovation in the converted flexible-packaging market.
    Key Market DynamicsRising demand for sustainable materials drives innovation in the converted flexible-packaging market.
    Countries CoveredUS

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    FAQs

    What is the expected market size of the US Converted Flexible Packaging Market in 2024?

    The US Converted Flexible Packaging Market is expected to be valued at 50.0 USD Billion in 2024.

    What is the projected market size for the US Converted Flexible Packaging Market by 2035?

    By 2035, the US Converted Flexible Packaging Market is projected to reach 75.0 USD Billion.

    What is the expected CAGR for the US Converted Flexible Packaging Market from 2025 to 2035?

    The market is expected to grow at a CAGR of 3.755% from 2025 to 2035.

    Which material type is expected to dominate the US Converted Flexible Packaging Market in 2024?

    Plastic is expected to dominate with a market value of 20.0 USD Billion in 2024.

    What will be the market value of Paper in the US Converted Flexible Packaging Market in 2035?

    The market value of Paper is expected to reach 15.0 USD Billion by 2035.

    Who are the key players in the US Converted Flexible Packaging Market?

    Major players include Novolex, Berry Global, Sealed Air, and Sonoco Products among others.

    What is the anticipated market size for Aluminum in 2024 within the US Converted Flexible Packaging Market?

    Aluminum is expected to have a market size of 8.0 USD Billion in 2024.

    What is the forecasted market value for Biodegradable Materials by 2035?

    Biodegradable Materials are projected to reach a market value of 18.0 USD Billion by 2035.

    What are some emerging trends in the US Converted Flexible Packaging Market?

    Trends include a focus on sustainable materials and increasing demand for convenience packaging.

    How will the growth rate for the US Converted Flexible Packaging Market vary by segment?

    All segments, including Plastic, Paper, and Biodegradable Materials, are expected to show growth, with Plastic leading the way.

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