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US Cast Elastomers Market Research Report: By Type (Hot Cast, Cold Cast) and By Application (Automotive, Industrial, Mining, Oil & Gas, Sports & Leisure, Agriculture, Others) - Forecast to 2035


ID: MRFR/CnM/15487-HCR | 111 Pages | Author: Chitranshi Jaiswal| April 2025

US Cast Elastomers Market Overview:


The US Cast Elastomers Market Size was estimated at 272 (USD Million) in 2023. The US Cast Elastomers Market Industry is expected to grow from 284(USD Million) in 2024 to 433.32 (USD Million) by 2035. The US Cast Elastomers Market CAGR (growth rate) is expected to be around 3.916% during the forecast period (2025 - 2035).


Key US Cast Elastomers Market Trends Highlighted


The US Cast Elastomers Market is experiencing significant trends driven by evolving industrial applications and technological advancements. One of the key market drivers is the increasing demand for durable and high-performance materials across various industries, such as automotive, construction, and consumer goods. These sectors are turning to cast elastomers for their excellent mechanical properties, chemical resistance, and versatility, which aligns with the need for materials that can withstand harsh operating conditions. Additionally, the growing focus on sustainability and eco-friendly materials is reshaping manufacturing practices, encouraging companies to explore bio-based elastomers and recycling opportunities.Recent trends indicate a notable rise in innovation and product development within the market. Companies in the United States are investing in research to enhance the performance characteristics of cast elastomers, leading to a broader range of applications. This includes advancements in processing techniques and formulations that improve product longevity and reduce production waste. The increasing use of additive manufacturing also presents opportunities for customization and efficiency, allowing for tailored solutions that cater to specific customer needs. There are ample opportunities to be captured as industries shift towards advanced materials that offer better functionality.The automotive sector, in particular, is exploring lightweight solutions to improve fuel efficiency, which could lead to increased adoption of cast elastomers in vehicle components. As the US government continues to support infrastructure development, the construction industry is likely to seek durable materials that can withstand demanding environments, further driving the demand for cast elastomers. Overall, the combination of market drivers, recent trends, and emerging opportunities suggests a dynamic landscape for the US Cast Elastomers Market.


US Cast Elastomers Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Cast Elastomers Market Drivers


Growing Demand for Lightweight Materials in the Automotive Sector


The automotive industry in the United States is increasingly adopting lightweight materials to enhance fuel efficiency and meet stringent emission regulations. According to the United States Environmental Protection Agency (EPA), the average fuel economy of light-duty vehicles is expected to reach 54.5 miles per gallon by 2025, leading to a shift towards materials that help achieve this target. Cast elastomers have gained traction due to their superior mechanical properties that enable manufacturers to reduce weight without compromising performance.Established companies such as Ford and General Motors are heavily investing in research and development to integrate advanced composites and elastomers into their vehicle designs, thereby propelling the US Cast Elastomers Market Industry forward. The growing demand for electric vehicles, with a projected increase of 35% in adoption by 2025 according to the International Energy Agency, further supports the need for lightweight solutions, creating substantial opportunities for cast elastomers in this sector.


Increasing Use of Cast Elastomers in Industrial Applications


As manufacturing processes evolve in the United States, there is a significant increase in the adoption of cast elastomers for various industrial applications. The National Association of Manufacturers reports a steady growth in US manufacturing output, which rose by approximately 0.9% in recent years. Cast elastomers are becoming vital in producing complex parts and components used in heavy machinery, thereby boosting productivity and operational efficiency.Companies like DuPont and BASF are focusing on developing innovative cast elastomer solutions tailored for industrial applications, further stimulating the US Cast Elastomers Market Industry. The enhancement in industrial machinery functionality provided by cast elastomers can lead to improved production rates and reduced downtime, highlighting their growing importance in the sector.


Growing Demand for Customizable Materials in the Healthcare Sector


The healthcare industry in the United States is increasingly relying on customized solutions to meet specific needs, with significant growth in medical devices that require tailored materials. The US Food and Drug Administration (FDA) has approved a record number of new devices, with approvals exceeding 15,000 in the past year. Cast elastomers offer unique customizable features such as flexibility, resilience, and biocompatibility, making them ideal for various medical applications, including prosthetics and drug delivery systems.Companies like 3M and Medtronic are at the forefront, leveraging these materials for groundbreaking healthcare solutions. The increasing emphasis on personal healthcare solutions and regulatory support for innovation in the sector is expected to spur demand for cast elastomers, thereby enhancing the growth of the US Cast Elastomers Market Industry.


US Cast Elastomers Market Segment Insights:


Cast Elastomers Market Type Insights


The US Cast Elastomers Market exhibits significant growth prospects, primarily driven by its diverse type segmentation, which includes Hot Cast and Cold Cast products. Hot Cast elastomers are extensively utilized across various applications due to their superior mechanical properties and durability, which make them suitable for high-performance uses. Industries such as automotive, aerospace, and manufacturing benefit from their ability to withstand challenging conditions, making Hot Cast a preferred choice among manufacturers. On the other hand, Cold Cast elastomers provide unique advantages, specifically regarding processing flexibility and end-use versatility.They are often favored for applications requiring lower production temperatures, which can result in reduced energy consumption and cost savings. The demand for Cold Cast types is on the rise, driven by the increasing emphasis on sustainability and energy efficiency. The US manufacturing sector continues to evolve with technological advancements, offering improved formulations and performance characteristics in both Hot Cast and Cold Cast elastomers. As a result, the US Cast Elastomers Market has a vibrant and competitive landscape, positioning itself favorably to cater to the evolving consumer demands and industry standards.Opportunities for growth can be attributed to the rising usage of these materials in diverse applications, driven by ongoing research and developments in material science. The market dynamics showcase a balance, where both types contribute significantly to advancements in product capabilities, leading to an enriched offering for end-users looking for customizable solutions. Overall, the segmentation by type highlights the intrinsic value and promise within the US Cast Elastomers Market, positioning it as a critical player in various industrial applications and fostering continuous innovation in elastomeric technologies.


 


US Cast Elastomers Market segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Cast Elastomers Market Application Insights


The Application segment of the US Cast Elastomers Market plays a pivotal role in driving market trends and growth. The sector is poised around key industries such as Automotive, Industrial, Mining, Oil and Gas, Sports and Leisure, and Agriculture, each contributing significantly to market demand. The automotive industry utilizes cast elastomers for applications requiring durable and flexible materials, particularly in parts that endure high stress and varying temperatures. In the industrial sector, cast elastomers are essential for manufacturing components that require resistance to abrasion and wear.The mining industry benefits from their robust nature under harsh conditions, while the Oil and Gas sector relies on these materials for securing aircraft and offshore drilling equipment. Notably, the Sports and Leisure segment demonstrates a growing trend as consumer demand increases for high-performance athletic gear made from lightweight yet strong elastomers. Additionally, the Agriculture segment utilizes these materials for durable agricultural machinery components, reflecting a broader trend towards improving operational efficiency in farming practices.The diverse applications within this segment highlight a significant expansion opportunity and reveal both drivers and challenges in aligning manufacturing capabilities with evolving market demands. The evolution of technology continuously impacts production processes and product innovations, further underpinning the growth prospects of the US Cast Elastomers Market in various applications.


US Cast Elastomers Market Key Players and Competitive Insights:


The competitive insights of the US Cast Elastomers Market reveal a dynamic environment characterized by innovative product development, evolving customer demands, and increasing applications across various industries such as automotive, construction, and consumer goods. Companies in this market are focusing on enhancing their production capabilities, expanding their distribution networks, and investing in research and development to deliver high-performance elastomer solutions. The presence of both established players and emerging companies contributes to a competitive landscape where adaptability and innovation are key drivers of success. As market participants strive to capture larger market shares, understanding consumer preferences and technological advancements has become essential for maintaining a competitive edge.Samsung Chemical has established a notable presence in the US Cast Elastomers Market, leveraging its extensive expertise in polymer technology to meet the needs of diverse customers. The company's strengths lie in its advanced manufacturing capabilities and a strong commitment to quality, making it a reliable supplier for various applications. With a focus on sustainability and innovation, Samsung Chemical has been able to launch products that cater to the specific demands of different sectors, enhancing its position in this competitive market. Its strategic partnerships and collaborations further strengthen its market presence, enabling the company to provide tailored solutions to clients while navigating the complexities of the US market landscape.Momentive Performance Materials holds a significant position in the US Cast Elastomers Market, specializing in high-performance materials that meet the needs of various industries. Known for its comprehensive portfolio of silicone-based products, Momentive offers solutions that encompass molded, cast, and extruded elastomers, widely recognized for their durability and reliability. The company has a solid market presence due to its commitment to innovation and extensive research that allows it to stay ahead of industry trends. Recent mergers and acquisitions have further bolstered Momentive's capabilities, enhancing its product offerings and fostering improved customer service. This proactive approach, combined with a focus on developing cutting-edge solutions for specific industry challenges, underscores Momentive's resilience and strengths within the US Cast Elastomers Market.


Key Companies in the US Cast Elastomers Market Include:



  • Samsung Chemical

  • Momentive Performance Materials

  • W. R. Grace

  • BASF

  • ChemTrend

  • Mitsubishi Chemical

  • Evonik Industries

  • SABIC

  • Covestro

  • Huntsman

  • Rohm and Haas

  • Kraton

  • Wacker Chemie

  • Dow


US Cast Elastomers Market Industry Developments


The US Cast Elastomers Market has seen significant developments lately, with companies actively expanding their operations and capabilities. Samsung Chemical and Momentive Performance Materials have been involved in initiatives focused on sustainability, reflecting a growing trend towards eco-friendly materials within the industry. In August 2023, W. R. Grace announced the acquisition of a specialty chemical manufacturer, aiming to enhance its product offerings in elastomers. BASF and Covestro are expected to strengthen their market positions through innovative applications in automotive and construction sectors, leveraging advances in polymer science and adding to the competitive landscape. The market valuation of companies like Dow and Evonik Industries has shown considerable growth due to increased demand for high-performance materials. In the past couple of years, particularly in 2022, there has been a notable rise in investments in Research and Development across these companies, fostering innovation. Additionally, Kraton's strategic partnerships have positioned it effectively within niche markets, while Huntsman continues to explore merger opportunities to bolster its portfolio. Overall, the US Cast Elastomers Market remains dynamic, driven by technological advancements and evolving consumer preferences.


US Cast Elastomers Market Segmentation Insights


Cast Elastomers Market Type Outlook


Hot Cast


Cold Cast


Cast Elastomers Market Application Outlook


Automotive


Industrial


Mining


Oil & Gas


Sports & Leisure


Agriculture


Others


 

Report Attribute/Metric Details
Market Size 2018 272.0(USD Million)
Market Size 2024 284.0(USD Million)
Market Size 2035 433.32(USD Million)
Compound Annual Growth Rate (CAGR) 3.916% (2025 - 2035)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Samsung Chemical, Momentive Performance Materials, W. R. Grace, BASF, ChemTrend, Mitsubishi Chemical, Evonik Industries, SABIC, Covestro, Huntsman, Rohm and Haas, Kraton, Wacker Chemie, Dow
Segments Covered Type, Application
Key Market Opportunities Increasing demand in automotive industry, Growth in construction applications, Rise in healthcare product usage, Expansion of renewable energy sector, Advancements in custom formulations
Key Market Dynamics Growing demand in automotive sector, Increasing applications in industrial machinery, Technological advancements in formulation, Rise in customization and flexibility, Stringent environmental regulations
Countries Covered US


Frequently Asked Questions (FAQ) :

The US Cast Elastomers Market is expected to be valued at 284.0 million USD in 2024.

By 2035, the US Cast Elastomers Market is projected to reach a value of 433.32 million USD.

The expected CAGR for the US Cast Elastomers Market from 2025 to 2035 is 3.916 percent.

In 2024, the Hot Cast segment is valued at 169.0 million USD, making it the larger market share segment.

The Cold Cast segment is anticipated to reach a value of 171.07 million USD by 2035.

Major players include Samsung Chemical, Momentive Performance Materials, W. R. Grace, BASF, and Covestro, among others.

Key applications include automotive, industrial, and consumer goods, which are driving market growth.

Emerging trends include advancements in material formulations and increasing applications across various industries.

The US remains a strong market, with substantial growth anticipated in the coming years across various regions.

Challenges may include intense competition and potential fluctuations in raw material prices affecting the market.

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