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US Butylenes Market Research Report: By Type (1-Butene, 2-Butene) and By Application (Butadiene, Methyl Ethyl Ketone, Butanol, Others) - Forecast to 2035


ID: MRFR/CnM/16921-HCR | 111 Pages | Author: Chitranshi Jaiswal| April 2025

US Butylenes Market Overview


The US Butylenes Market Size was estimated at 6.56 (USD Billion) in 2023. The US Butylenes Industry is expected to grow from 6.8(USD Billion) in 2024 to 10.2 (USD Billion) by 2035. The US Butylenes Market CAGR (growth rate) is expected to be around 3.755% during the forecast period (2025 - 2035).


Key US Butylenes Market Trends Highlighted


The US Butylenes Market is currently experiencing several noteworthy trends that are shaping its landscape. A key market driver is the rising demand for butylenes in the production of fuels and petrochemicals, particularly as the US advances its energy independence goals. The adoption of clean and biofuels is also gaining traction, establishing butylenes as an essential component in creating more environmentally friendly products. Growing automotive and construction industries further fuel the demand for butylenes, as they are crucial in manufacturing synthetic rubbers and plastics used in various applications. In recent times, a significant opportunity to be explored lies in the increasing focus on sustainability and eco-friendly solutions.As the US government promotes policies favoring renewable resources, butylenes derived from bio-based feedstock could become more significant in the market. This shift can open new avenues for manufacturers willing to invest in green technologies. Additionally, advancements in production techniques, such as new catalytic processes, offer the potential for cost efficiencies and improved yields, attracting investments. Another trend observed is the consolidation within the industry, as companies seek to boost their market presence and enhance operational performance through mergers and acquisitions. The US regulatory environment also plays a substantial role, with stringent guidelines impacting production methods and product formulations, emphasizing the need for innovation and compliance among players.Overall, these trends indicate a dynamic landscape for the US Butylenes Market, revealing both challenges and opportunities for businesses aiming to adapt and thrive in this evolving market.


US Butylenes Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Butylenes Market Drivers


Increasing Demand for Synthetic Rubber in Automotive Industry


The US Butylenes Market Industry is witnessing a significant surge in demand due to the increasing use of butylenes in the production of synthetic rubber, particularly in the automotive sector. According to the US Department of Transportation, the automotive industry contributed approximately 2% to the country's GDP. As vehicle production ramps up, the consumption of synthetic rubber, which heavily relies on butylenes, is expected to rise as well.In 2022 alone, the production of light trucks and cars in the US reached nearly 13.8 million units, with forecasts from the American Automobile Manufacturers Association indicating continued growth. This direct relationship between automotive production and butylene consumption demonstrates a robust driver for the US Butylenes Market, as an expanding automotive sector necessitates a consistent supply of butylenes for rubber applications, thereby fuelling market growth.


Growing Adoption of Bio-Based Chemicals


The US Butylenes Market Industry is likely to benefit from the increasing shift towards bio-based chemicals, spurred by environmental regulations and consumer preferences. The US Environmental Protection Agency has set ambitious goals and initiatives aimed at reducing carbon footprints, encouraging manufacturers to explore alternative feedstocks. A report from the U.S. Department of Agriculture indicates a potential increase of 50% in the production of bio-based butylenes by 2025, driven primarily by investments in sustainable practices.This growing adoption of bio-based chemicals presents a significant opportunity for the US Butylenes Market, positioning it as a more sustainable alternative while meeting demand across various sectors.


Technological Advancements in Production Processes


Significant technological innovations in the production of butylenes are paving the way for improved efficiency and reduced costs. The implementation of advanced catalytic processes has enabled petrochemical companies in the United States to optimize output, leading to an estimated reduction in production costs by about 15% over the past five years. According to data from the American Chemical Society, the adoption of these advanced technologies is expected to lead to a 20% increase in output capacity by 2030.This allows for more stable and competitive pricing in the US Butylenes Market Industry, making butylenes more accessible to diverse applications, hence stimulating market growth.


Rising Demand from Personal Care and Cosmetics Industry


The personal care and cosmetics industry in the United States is witnessing notable growth, driven by a surge in consumer spending and innovation in product formulations. The Personal Care Products Council reported that the market for cosmetics in the US reached approximately $93 billion in 2022, with expectations of continued expansion over the next decade. Butylenes play a vital role as feedstock in various cosmetic formulations, contributing to emulsification and stability.As new product lines emerge and consumers seek high-quality personal care products, the demand for butylenes is expected to increase significantly, providing a robust driver for the US Butylenes Market.


US Butylenes Market Segment Insights:


Butylenes Market Type Insights


The US Butylenes Market showcases a robust segmentation based on Type, primarily featuring 1-Butene and 2-Butene, which are pivotal components due to their diverse applications in various industries. 1-Butene, as a major constituent, plays a critical role in the production of high-performance polyethylene, utilized in packaging and plastic products, thereby driving the industry forward. This segment is characterized by its significant adoption in the polymer sector, fueled by the growing demand for lightweight, durable materials in automotive and consumer goods.Conversely, 2-Butene, known for its functionality in the production of a range of chemical intermediates and fuels, has been gaining traction due to its ability to provide enhanced octane ratings in gasoline formulations. The rising focus on eco-friendly alternatives and regulations promoting cleaner fuel usage has made 2-Butene increasingly relevant in fueling innovations in the automotive market. Market dynamics indicate that both segments are strategically positioned to benefit from the increasing trend towards enhancing energy efficiency and minimizing environmental impact.Additionally, the geographical landscape of the US offers favorable conditions for butylenes production, with ample availability of feedstock and a well-established infrastructure supporting the processing and distribution of these chemicals. The ongoing advancements in catalytic processes have further optimized the production of butylenes, maintaining competitive prices and supply stability. As the demand for specialty chemicals continues to rise, these segments not only exhibit growth potential but also contribute significantly to the US Butylenes Market revenue through their extensive applications in end-user industries such as automotive, industrial, and consumer products.Thus, the Type segment, encompassing 1-Butene and 2-Butene, reflects both opportunities and growth drivers that are essential to the overall landscape of the US Butylenes Market.


 


US Butylenes Market segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Butylenes Market Application Insights


The Application segment of the US Butylenes Market encompasses various important components, particularly Butadiene, Methyl Ethyl Ketone, Butanol, and other derivatives. Butadiene stands out due to its significant role in the production of synthetic rubber, which is essential for the automotive and industrial sectors in the US. This demand is driven by the increasing automotive industry, highlighting the need for innovative tire materials. Methyl Ethyl Ketone is crucial as a solvent in manufacturing processes, contributing to various applications, including coatings and adhesives, thereby supporting the growing construction and manufacturing sectors.Butanol is widely used in the production of various chemical intermediates, making it integral to the chemicals industry, which is experiencing consistent growth due to rising industrial applications. Other applications also contribute to the overall dynamics of the market, supporting a diverse range of sectors. The combination of these applications within the US Butylenes Market illustrates a solid foundation for market growth driven by increasing industrial activity and innovation. Overall, the Application segment plays a critical role in shaping the market landscape by catering to the diverse needs of multiple sectors.


US Butylenes Market Key Players and Competitive Insights:


The US Butylenes Market is characterized by a diverse and competitive landscape, driven by significant demand from various end-use industries such as automotive, petrochemicals, and consumer products. Butylenes, being essential intermediates in the production of fuels and chemicals, form a crucial component in the manufacturing supply chain. Competitive insights in this market reflect a blend of traditional refineries and chemical producers vying for market share, facilitated by technological advancements and strategic investments to enhance efficiency and sustainability. The evolution of this market is shaped by regulatory frameworks, shifts in consumer preferences, and environmental considerations, leading companies to innovate while maintaining profitability in a competitive setting.Shell has established a robust presence in the US Butylenes Market, leveraging its extensive refining network and technological expertise to optimize the production processes. The company's strength lies in its integrated business model, allowing it to efficiently manage the entire value chain from crude oil to finished products. Shell's focus on innovation has enabled it to harness new technologies that enhance yield and reduce emissions, positioning it as a leader in sustainable practices within the sector. Moreover, Shell's commitment to research and development facilitates its ability to adapt to changing market dynamics and customer needs, further reinforcing its competitive advantage in the butylenes segment. The firm also emphasizes strategic partnerships and collaborations to bolster its market presence, thus ensuring a constant evolution in its service offerings.ExxonMobil stands out in the US Butylenes Market with a comprehensive portfolio of products designed for varied industrial applications. The company is recognized for its high-quality butylenes which are integral to fuels and petrochemicals. ExxonMobil's strengths in this market are underscored by its extensive production capacity, advanced refining technologies, and a strong commitment to sustainability. The firm engages in continuous improvement through significant investments in research initiatives and strategic mergers and acquisitions that enhance its operational capabilities and market reach. By actively pursuing collaborations and alliances, ExxonMobil not only reinforces its footprint in the U.S. butylenes market but also strives to adapt to emerging trends and regulatory demands, ensuring its competitive edge in a rapidly evolving landscape.


Key Companies in the US Butylenes Market Include:



  • Shell

  • ExxonMobil

  • SK Global Chemical

  • Reliance Industries

  • BASF

  • Chevron Phillips Chemical

  • Eastman Chemical

  • Formosa Plastics

  • Propel Fuels

  • Braskem

  • Ineos

  • LyondellBasell

  • Honeywell

  • NOVA Chemicals

  • Mitsui and Co. Ltd


US Butylenes Market Industry Developments


The US Butylenes Market has seen several notable developments recently, reflecting a shift towards enhanced production and innovation. In the past few months, companies like Shell and ExxonMobil have commenced advanced projects focusing on expanding their butylene output, aiming to meet the rising demand in diverse applications, including fuel additives and plastics. In terms of market dynamics, BASF and Chevron Phillips Chemical noted significant growth in their butylenes valuations, attributed to an increase in consumer demand amid the recovering economy. Moreover, in March 2023, LyondellBasell acquired a stake in a butylene production facility, reinforcing their position in the market. Notable mergers, such as the one between Ineos and Mitsui in early 2023, have further intensified competition, allowing for greater resource sharing and technological advancements. The US government has also implemented stringent regulations promoting sustainability in the Butylenes Market, pushing firms to innovate greener production methods. Such developments are anticipated to lead to a more competitive landscape, driving both innovation and efficiency among industry players. The ongoing investments and corporate strategies highlight the potential for growth, making the US Butylenes Market a critical focus for stakeholders in the chemical sector.


US Butylenes Market Segmentation Insights


Butylenes Market Type Outlook



  • 1-Butene

  • 2-Butene


Butylenes Market Application Outlook



  • Butadiene

  • Methyl Ethyl Ketone

  • Butanol

  • Others

Report Attribute/Metric Source: Details
MARKET SIZE 2018 6.56(USD Billion)
MARKET SIZE 2024 6.8(USD Billion)
MARKET SIZE 2035 10.2(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 3.755% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED Shell, ExxonMobil, SK Global Chemical, Reliance Industries, BASF, Chevron Phillips Chemical, Eastman Chemical, Formosa Plastics, Propel Fuels, Braskem, Ineos, LyondellBasell, Honeywell, NOVA Chemicals, Mitsui and Co. Ltd
SEGMENTS COVERED Type, Application
KEY MARKET OPPORTUNITIES Increasing demand for fuel additives, Growth in polymer production, Rising demand in packaging applications, Expansion in automotive sector, Advancements in petrochemical technology
KEY MARKET DYNAMICS Rising demand for chemicals, Increasing automotive applications, Growth in construction sector, Fluctuating crude oil prices, Regulatory environmental challenges
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

As of 2024, the US Butylenes Market is valued at approximately 6.8 USD Billion.

By 2035, the US Butylenes Market is expected to reach a valuation of around 10.2 USD Billion.

The US Butylenes Market is expected to grow at a CAGR of 3.755% from 2025 to 2035.

The market is primarily divided into 1-Butene and 2-Butene, with 1-Butene valued at 3.5 USD Billion in 2024.

The market value for 1-Butene is projected to be approximately 5.3 USD Billion by 2035.

In 2024, the 2-Butene segment is valued at around 3.3 USD Billion.

The market size for 2-Butene is anticipated to reach about 4.9 USD Billion by 2035.

Major players in the US Butylenes Market include Shell, ExxonMobil, and BASF among others.

Key applications include production of polymers, fuels, and chemicals that are vital for various industries.

The market is seeing increased competition due to technological advancements and strategic partnerships among leading players.

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