• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor

    US Aircraft Component MRO Market

    ID: MRFR/A&D/15590-HCR
    100 Pages
    Sejal Akre
    September 2025

    US Aircraft MRO Market Research Report: By MRO Type (Engine, Component, Line Maintenance, Airframe, Modifications), By Aircraft Type (Narrow-body, Wide-body, Others) and By Application (Commercial Air Transport, Business and General Aviation, Military Aviation) - Forecast to 2035

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    US Aircraft Component MRO Market Infographic
    Purchase Options
    $ 4,950.0
    $ 5,950.0
    $ 7,250.0
    Table of Contents

    US Aircraft Component MRO Market Summary

    The United States Aircraft MRO market is projected to grow from 25 USD billion in 2024 to 49 USD billion by 2035, reflecting a robust CAGR of 6.31% during the period.

    Key Market Trends & Highlights

    US Aircraft MRO Key Trends and Highlights

    • The market is expected to expand significantly, reaching 49 USD billion by 2035.
    • From 2025 to 2035, the market is anticipated to grow at a compound annual growth rate of 6.31%.
    • In 2024, the market valuation stands at 25 USD billion, indicating a strong foundation for future growth.
    • Growing adoption of advanced technologies due to increasing safety regulations is a major market driver.

    Market Size & Forecast

    2024 Market Size 25 (USD Billion)
    2035 Market Size 49 (USD Billion)
    CAGR (2025-2035) 6.31%

    Major Players

    Raytheon Technologies, MTU Aero Engines, Honeywell International, Boeing, Lockheed Martin, HAECO, Textron Aviation, Airbus, Rolls-Royce, L3Harris Technologies, SAFRAN, Spirit AeroSystems, Northrop Grumman, General Electric, AAR Corporation

    US Aircraft Component MRO Market Trends

    The US Aircraft MRO (Maintenance, Repair, and Overhaul) market is currently experiencing significant trends driven by several factors. The increasing air traffic and the growth of the commercial aviation sector have led to a higher demand for MRO services in the region. Additionally, the aging fleet of aircraft in the US highlights the need for consistent maintenance and timely repairs. This emphasizes the importance of MRO providers in ensuring safety and compliance with stringent regulatory standards set forth by the Federal Aviation Administration (FAA).

    As airlines look to cut costs and streamline operations, they often turn to specialized MRO providers who can offer tailored maintenance solutions.The increasing concentration of MRO providers in key aviation hubs across the US is also notable, as it facilitates faster turnaround times and accessibility to essential services. In conclusion, the evolution of technology, coupled with growing demand and outsourcing tendencies, continues to shape the US Aircraft MRO market significantly.

    US Aircraft Component MRO Market Drivers

    Market Segment Insights

    Get more detailed insights about US Aircraft Component MRO Market

    Regional Insights

    Key Players and Competitive Insights

    The US Aircraft MRO (Maintenance, Repair, and Overhaul) Market is characterized by a robust competitive landscape influenced by increasing air traffic, an aging fleet, and emphasis on safety and efficiency. This market comprises a variety of players ranging from established aerospace manufacturers to specialized maintenance providers. The competition drives constant innovation and improvement of services, which include predictive maintenance, advanced repair techniques, and incorporation of cutting-edge technologies. Companies are increasingly focusing on expanding their service offerings, optimizing operational efficiencies, and enhancing customer satisfaction to maintain a competitive edge in this rapidly evolving sector.

    Furthermore, the ongoing investments in infrastructure and the rise of digital solutions within MRO services have heightened the competitive dynamics, fostering an environment ripe for both collaboration and rivalry.Raytheon Technologies has established a significant presence in the US Aircraft MRO Market through its innovative solutions and extensive service network. The company is recognized for its engineering capabilities and focus on advancing aerospace technologies that cater to commercial, defense, and business aviation sectors. Raytheon Technologies leverages its leading-edge research and development to enhance service offerings, ensuring that customers benefit from the latest advancements in aircraft maintenance and repair.

    The company’s strategic partnerships and collaborations with various stakeholders strengthen its market position and enable it to efficiently address the complexities of modern aircraft requirements. Its strong reputation within the market is bolstered by a commitment to quality and reliability, translating into customer loyalty and an expanding client base.MTU Aero Engines also plays a pivotal role in the US Aircraft MRO Market, particularly in the domain of engine maintenance and overhaul services. The company is renowned for its high-performance engine technologies, which cater to both commercial and military aviation sectors.

    MTU Aero Engines offers a comprehensive range of services, including engine maintenance, repair, and component overhaul, thus ensuring that customers have sustained operational efficiency. The company’s strategic decisions concerning mergers and acquisitions have further solidified its standing in the market, allowing for the integration of advanced technologies and expanding its service capabilities. With a focus on innovation, MTU Aero Engines aims to support the sustainability of the aviation industry by developing eco-efficient solutions, all while maintaining an unwavering commitment to quality and operational excellence.

    Key Companies in the US Aircraft Component MRO Market market include

    Industry Developments

    The US Aircraft Maintenance, Repair, and Overhaul (MRO) Market is currently witnessing significant developments. In October 2023, Raytheon Technologies expanded its digital MRO capabilities with a focus on integrating Artificial Intelligence to enhance maintenance efficiencies. Concurrently, Honeywell International announced its collaboration with Northrop Grumman to develop next-generation avionics systems aimed at optimizing fleet management. In a notable merger activity, AAR Corporation acquired a smaller MRO service company in September 2023 to bolster its regional capabilities and expand its customer base.

    The market valuation of companies like Boeing and Lockheed Martin has seen growth due to increasing defense budgets and commercial aviation recovery post-pandemic. In addition, the US government’s investment in sustainable aviation technologies is pushing companies like Rolls-Royce and Safran to innovate in eco-friendly MRO solutions. In the past two years, there has been a considerable surge in MRO service demand, driven by increased air travel and the aging aircraft fleet, with significant contracts awarded in 2022 to major players like Airbus and Textron Aviation for long-term maintenance services.

    This growth trajectory highlights the evolving nature of the US Aircraft MRO Market, as companies adapt to new technologies and regulatory pressures.

    Market Segmentation

    Outlook

    • Commercial Air Transport
    • Business and General Aviation
    • Military Aviation

    Report Scope

    Report Attribute/Metric Source: Details
    MARKET SIZE 2018 23.27(USD Billion)
    MARKET SIZE 2024 25.0(USD Billion)
    MARKET SIZE 2035 49.0(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 6.309% (2025 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    MARKET FORECAST PERIOD 2025 - 2035
    HISTORICAL DATA 2019 - 2024
    MARKET FORECAST UNITS USD Billion
    KEY COMPANIES PROFILED Raytheon Technologies, MTU Aero Engines, Honeywell International, Boeing, Lockheed Martin, HAECO, Textron Aviation, Airbus, RollsRoyce, L3Harris Technologies, SAFRAN, Spirit AeroSystems, Northrop Grumman, General Electric, AAR Corporation
    SEGMENTS COVERED MRO Type, Aircraft Type, Application
    KEY MARKET OPPORTUNITIES Predictive maintenance technology integration, Urban air mobility service support, Advanced materials for repairs, Increased demand for sustainable solutions, Expansion of fleet modernization programs
    KEY MARKET DYNAMICS Increasing aircraft fleet size, Growing air travel demand, Advancements in maintenance technologies, Stringent regulatory requirements, Rising operational costs
    COUNTRIES COVERED US

    Market Highlights

    Author
    Sejal Akre
    Senior Research Analyst

    She has over 5 years of rich experience, in market research and consulting providing valuable market insights to client. Hands on expertise in management consulting, and extensive knowledge in domain including ICT, Automotive & Transportation and Aerospace & Defense. She is skilled in Go-to market strategy, industry analysis, market sizing, in depth company profiling, competitive intelligence & benchmarking and value chain amongst others.

    Leave a Comment

    FAQs

    What is the expected market size of the US Aircraft MRO Market in 2024?

    The US Aircraft MRO Market is expected to be valued at 25.0 billion USD in 2024.

    What is the projected market size of the US Aircraft MRO Market by 2035?

    By 2035, the US Aircraft MRO Market is projected to reach a value of 49.0 billion USD.

    What is the expected compound annual growth rate (CAGR) for the US Aircraft MRO Market from 2025 to 2035?

    The expected CAGR for the US Aircraft MRO Market from 2025 to 2035 is 6.309 percent.

    Which segment is expected to dominate the US Aircraft MRO Market in terms of value in 2024?

    In 2024, the Engine segment is expected to dominate the US Aircraft MRO Market with a valuation of 8.5 billion USD.

    What are the expected MRO Market values for the Component segment by 2035?

    The Component segment is anticipated to be valued at 12.0 billion USD by 2035.

    Who are the key players in the US Aircraft MRO Market?

    Key players in the US Aircraft MRO Market include Raytheon Technologies, Honeywell International, Boeing, and Lockheed Martin.

    What is the projected market value for Line Maintenance in 2024?

    In 2024, the Line Maintenance segment of the US Aircraft MRO Market is projected to be valued at 4.5 billion USD.

    How much is the Airframe segment expected to generate in 2035?

    The Airframe segment is expected to generate a value of 7.0 billion USD by 2035.

    What growth opportunities exist in the US Aircraft MRO Market?

    The US Aircraft MRO Market presents growth opportunities driven by technological advancements and increasing air travel demand.

    What challenges are facing the US Aircraft MRO Market amid current global trends?

    Challenges include supply chain disruptions and the need for compliance with advancing regulatory requirements.

    1. EXECUTIVE SUMMARY
    2. Market Overview
    3. Key Findings
    4. Market Segmentation
    5. Competitive Landscape
    6. Challenges and Opportunities
    7. Future Outlook
    8. MARKET INTRODUCTION
    9. Definition
    10. Scope of the study
    11. Research Objective
    12. Assumption
    13. Limitations
    14. RESEARCH METHODOLOGY
    15. Overview
    16. Data Mining
    17. Secondary Research
    18. Primary Research
    19. Primary Interviews and Information Gathering Process
    20. Breakdown of Primary Respondents
    21. Forecasting Model
    22. Market Size Estimation
    23. Bottom-Up Approach
    24. Top-Down Approach
    25. Data Triangulation
    26. Validation
    27. MARKET DYNAMICS
    28. Overview
    29. Drivers
    30. Restraints
    31. Opportunities
    32. MARKET FACTOR ANALYSIS
    33. Value chain Analysis
    34. Porter's Five Forces Analysis
    35. Bargaining Power of Suppliers
    36. Bargaining Power of Buyers
    37. Threat of New Entrants
    38. Threat of Substitutes
    39. Intensity of Rivalry
    40. COVID-19 Impact Analysis
    41. Market Impact Analysis
    42. Regional Impact
    43. Opportunity and Threat Analysis
    44. US Aircraft MRO Market, BY MRO Type (USD Billion)
    45. Engine
    46. Component
    47. Line Maintenance
    48. Airframe
    49. Modifications
    50. US Aircraft MRO Market, BY Aircraft Type (USD Billion)
    51. Narrow-body
    52. Wide-body
    53. Others
    54. US Aircraft MRO Market, BY Application (USD Billion)
    55. Commercial Air Transport
    56. Business and General Aviation
    57. Military Aviation
    58. Competitive Landscape
    59. Overview
    60. Competitive Analysis
    61. Market share Analysis
    62. Major Growth Strategy in the Aircraft MRO Market
    63. Competitive Benchmarking
    64. Leading Players in Terms of Number of Developments in the Aircraft MRO Market
    65. Key developments and growth strategies
    66. New Product Launch/Service Deployment
    67. Merger & Acquisitions
    68. Joint Ventures
    69. Major Players Financial Matrix
    70. Sales and Operating Income
    71. Major Players R&D Expenditure. 2023
    72. Company Profiles
    73. Raytheon Technologies
    74. Financial Overview
    75. Products Offered
    76. Key Developments
    77. SWOT Analysis
    78. Key Strategies
    79. MTU Aero Engines
    80. Financial Overview
    81. Products Offered
    82. Key Developments
    83. SWOT Analysis
    84. Key Strategies
    85. Honeywell International
    86. Financial Overview
    87. Products Offered
    88. Key Developments
    89. SWOT Analysis
    90. Key Strategies
    91. Boeing
    92. Financial Overview
    93. Products Offered
    94. Key Developments
    95. SWOT Analysis
    96. Key Strategies
    97. Lockheed Martin
    98. Financial Overview
    99. Products Offered
    100. Key Developments
    101. SWOT Analysis
    102. Key Strategies
    103. HAECO
    104. Financial Overview
    105. Products Offered
    106. Key Developments
    107. SWOT Analysis
    108. Key Strategies
    109. Textron Aviation
    110. Financial Overview
    111. Products Offered
    112. Key Developments
    113. SWOT Analysis
    114. Key Strategies
    115. Airbus
    116. Financial Overview
    117. Products Offered
    118. Key Developments
    119. SWOT Analysis
    120. Key Strategies
    121. RollsRoyce
    122. Financial Overview
    123. Products Offered
    124. Key Developments
    125. SWOT Analysis
    126. Key Strategies
    127. L3Harris Technologies
    128. Financial Overview
    129. Products Offered
    130. Key Developments
    131. SWOT Analysis
    132. Key Strategies
    133. SAFRAN
    134. Financial Overview
    135. Products Offered
    136. Key Developments
    137. SWOT Analysis
    138. Key Strategies
    139. Spirit AeroSystems
    140. Financial Overview
    141. Products Offered
    142. Key Developments
    143. SWOT Analysis
    144. Key Strategies
    145. Northrop Grumman
    146. Financial Overview
    147. Products Offered
    148. Key Developments
    149. SWOT Analysis
    150. Key Strategies
    151. General Electric
    152. Financial Overview
    153. Products Offered
    154. Key Developments
    155. SWOT Analysis
    156. Key Strategies
    157. AAR Corporation
    158. Financial Overview
    159. Products Offered
    160. Key Developments
    161. SWOT Analysis
    162. Key Strategies
    163. References
    164. Related Reports
    165. US Aircraft MRO Market SIZE ESTIMATES & FORECAST, BY MRO TYPE, 2019-2035 (USD Billions)
    166. US Aircraft MRO Market SIZE ESTIMATES & FORECAST, BY AIRCRAFT TYPE, 2019-2035 (USD Billions)
    167. US Aircraft MRO Market SIZE ESTIMATES & FORECAST, BY APPLICATION, 2019-2035 (USD Billions)
    168. PRODUCT LAUNCH/PRODUCT DEVELOPMENT/APPROVAL
    169. ACQUISITION/PARTNERSHIP
    170. MARKET SYNOPSIS
    171. US AIRCRAFT MRO MARKET ANALYSIS BY MRO TYPE
    172. US AIRCRAFT MRO MARKET ANALYSIS BY AIRCRAFT TYPE
    173. US AIRCRAFT MRO MARKET ANALYSIS BY APPLICATION
    174. KEY BUYING CRITERIA OF AIRCRAFT MRO MARKET
    175. RESEARCH PROCESS OF MRFR
    176. DRO ANALYSIS OF AIRCRAFT MRO MARKET
    177. DRIVERS IMPACT ANALYSIS: AIRCRAFT MRO MARKET
    178. RESTRAINTS IMPACT ANALYSIS: AIRCRAFT MRO MARKET
    179. SUPPLY / VALUE CHAIN: AIRCRAFT MRO MARKET
    180. AIRCRAFT MRO MARKET, BY MRO TYPE, 2025 (% SHARE)
    181. AIRCRAFT MRO MARKET, BY MRO TYPE, 2019 TO 2035 (USD Billions)
    182. AIRCRAFT MRO MARKET, BY AIRCRAFT TYPE, 2025 (% SHARE)
    183. AIRCRAFT MRO MARKET, BY AIRCRAFT TYPE, 2019 TO 2035 (USD Billions)
    184. AIRCRAFT MRO MARKET, BY APPLICATION, 2025 (% SHARE)
    185. AIRCRAFT MRO MARKET, BY APPLICATION, 2019 TO 2035 (USD Billions)
    186. BENCHMARKING OF MAJOR COMPETITORS

    US Aircraft MRO Market Segmentation

     

     

     

    • Aircraft MRO Market By MRO Type (USD Billion, 2019-2035)

      • Engine
      • Component
      • Line Maintenance
      • Airframe
      • Modifications

     

    • Aircraft MRO Market By Aircraft Type (USD Billion, 2019-2035)

      • Narrow-body
      • Wide-body
      • Others

     

    • Aircraft MRO Market By Application (USD Billion, 2019-2035)

      • Commercial Air Transport
      • Business and General Aviation
      • Military Aviation

     

     

     

     

     

     

    Report Infographic
    Free Sample Request

    Kindly complete the form below to receive a free sample of this Report

    Customer Strories

    “I am very pleased with how market segments have been defined in a relevant way for my purposes (such as "Portable Freezers & refrigerators" and "last-mile"). In general the report is well structured. Thanks very much for your efforts.”

    Victoria Milne Founder
    Case Study

    Chemicals and Materials