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US 3D Printing Material Market Research Report: By form (Powder, Filament, Others), By Materials (Metal Powder & Alloys, Titanium & its Alloys, Nickel & its Alloys, Stainless Steel, Aluminum & its Alloys, Precious Metals), By End-User (Automotive, Healthcare, Aerospace & Defense, Consumer Products/Consumer Electronics, Construction), By Technology (FDM, SLS, SLA, DMLS, Others) and By Application (Prototyping, Manufacturing) - Forecast to 2035


ID: MRFR/CnM/13709-HCR | 100 Pages | Author: Chitranshi Jaiswal| April 2025

US 3D Printing Material Market Overview


The US 3D Printing Material Market Size was estimated at 425 (USD Million) in 2023. The US 3D Printing Material Industry is expected to grow from 512.5(USD Million) in 2024 to 6,456 (USD Million) by 2035. The US 3D Printing Material Market CAGR (growth rate) is expected to be around 25.9% during the forecast period (2025 - 2035).


Key US 3D Printing Material Market Trends Highlighted


The US 3D Printing Material Market is currently witnessing a surge in demand driven by advancements in technology and an increase in applications across various sectors such as aerospace, automotive, healthcare, and consumer goods. Key market drivers include the push for customization and rapid prototyping, as companies aim to reduce production times and associated costs. The availability of a diverse range of materials, from metals and polymers to composites, has expanded the scope of 3D printing, allowing manufacturers to explore innovative solutions tailored to specific needs. Opportunities in the US market are expanding as industries seek sustainable and eco-friendly materials, aligning with government initiatives to promote green manufacturing practices.The growing emphasis on recycling and biodegradable materials is creating niches for companies to innovate and differentiate themselves. Furthermore, the integration of artificial intelligence and machine learning in material development is becoming prevalent, enhancing precision and efficiency. Recent trends indicate an increasing collaboration between educational institutions and industry players in the US to train the workforce in additive manufacturing technologies, fostering a pipeline of skilled professionals. Additionally, the rise of startups focused on developing specialized 3D printing materials signifies a shift towards niche markets, ultimately encouraging competition and innovation.Overall, the US 3D Printing Material Market is positioned for growth as it adapts to technological changes and responds to evolving consumer demands.


US 3D Printing Material Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US 3D Printing Material Market Drivers




  • Rising Demand for Customization Across Industries




In the US 3D Printing Material Market Industry, the demand for customization in manufacturing is significantly driving market growth. The flexibility of 3D printing technology allows manufacturers to create tailored solutions for a variety of applications, ranging from aerospace components to healthcare devices. Reports indicate that the customization sector in the manufacturing industry has seen a substantial increase, with an estimated 28 percent of manufacturers in the US adopting 3D printing technologies for customized solutions since 2020.This shift reflects the changing consumer landscape that favors personalization in products. Companies such as General Electric and Boeing are leveraging 3D printing materials to create custom parts, reducing production lead times and costs. In addition, according to the National Association of Manufacturers (NAM), 78 percent of manufacturers in the US are optimistic about growth, which hints at increased investments in technologies like 3D printing that support custom manufacturing.


Growth of the Aerospace and Automotive Sectors


The US 3D Printing Material Market Industry is experiencing substantial growth due to the expansion of the aerospace and automotive sectors. These industries are increasingly turning to 3D printing for rapid prototyping and production of complex parts that traditional methods struggle to produce economically. The Federal Aviation Administration (FAA) has reported a 15 percent increase in the utilization of additive manufacturing processes within the aerospace sector, which signifies a growing trend toward adopting 3D printing materials.Leading companies such as Airbus and Ford are actively exploring 3D printing applications, aiming to improve efficiency and reduce costs while enhancing product performance.


Advancements in 3D Printing Technologies


The continual evolution of 3D printing technologies is a significant driver in the US 3D Printing Material Market Industry. Innovations such as improved printing speeds, enhanced material options, and increased precision are attracting various sectors looking to upgrade their manufacturing processes. The United States Patent and Trademark Office has noted a 35 percent increase in patent filings related to 3D printing technologies over the last five years, indicating a vibrant growth environment fostered by innovative companies and startups.Organizations like Stratasys and 3D Systems are at the forefront of these advancements, providing high-quality materials that support diverse applications across different industries, significantly influencing market expansion.


US 3D Printing Material Market Segment Insights


3D Printing Material Market form Insights


The US 3D Printing Material Market demonstrates a robust structure focused on various forms, with key components including Powder, Filament, and Others. Each of these forms plays a significant role in the overall growth and application of 3D printing technologies across various industries, including aerospace, automotive, healthcare, and consumer goods. The Powder form, known for its versatility and effectiveness in processes such as selective laser sintering, continues to gain traction due to its ability to produce complex geometries and functional parts. This form has seen substantial advancements in materials, allowing for a wider range of applications and better performance characteristics. Filament, widely utilized in Fused Deposition Modeling (FDM) processes, holds a majority share in the market due to its ease of use and accessibility, making it a preferred choice for both hobbyists and professionals. The growing availability of specialty filaments that offer enhanced properties, such as increased strength, heat resistance, and flexibility, is contributing significantly to its popularity and driving its demand in various sectors, especially in prototyping and manufacturing. The Others category includes a diverse range of materials in the field of 3D printing, such as liquid resins and paste forms, catering to niche applications that require specialized solutions. The emergence of innovative materials within this category has opened new opportunities for advanced applications in realms like dental, jewelry, and intricate architectural designs, positioning them as vital contributors to the market's expansion. Overall, the segmentation of the US 3D Printing Material Market reflects diverse needs and technological advancements, indicating a shift towards more customized and high-performance material solutions across various domains. The increasing focus on Research and Development by manufacturers to improve material properties and printing techniques represents a significant growth driver, while challenges related to material costs and standardization remain prominent.


US 3D Printing Material Market segment


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


3D Printing Material Market Materials Insights


The Materials segment of the US 3D Printing Material Market is a crucial driver of innovation in the additive manufacturing landscape. This segment includes a diverse array of materials such as Metal Powder and Alloys, which are indispensable for producing highly complex geometries that traditional manufacturing methods struggle with. Among these, Titanium and its Alloys are particularly significant due to their lightweight and high strength, making them ideal for aerospace and medical applications. Nickel and its Alloys also play an important role in industries requiring exceptional corrosion resistance and high-temperature performance, such as in the energy sector.Stainless Steel is another material that dominates this segment, valued for its durability and versatility in both functional prototypes and end-use parts. Aluminum and its Alloys are prominent due to their excellent mechanical properties and affordability, which make them highly sought after in automotive and consumer goods. Lastly, Precious Metals have a niche yet vital market presence for high-end applications in jewelry and electronics. The variation in material properties across this segment not only enhances product performance but also expands possibilities for creative designs in the growing additive manufacturing field.With advancements in material science, the potential for innovative applications continues to grow, presenting significant opportunities for industries leveraging 3D printing technology.


3D Printing Material Market End-User Insights


The End-User segment of the US 3D Printing Material Market is characterized by diverse applications across various industries, showcasing the technology's versatility and adaptability. In the Automotive sector, manufacturers leverage 3D printing for rapid prototyping and developing custom components, enhancing efficiency in production processes. The Healthcare industry prominently utilizes 3D printing for bioprinting and surgical models, transforming patient-specific treatment strategies and improving surgical outcomes. The Aerospace and Defense sector benefits from the ability to create lightweight and high-strength parts, which are critical for improving fuel efficiency and performance.Additionally, the Consumer Products and Consumer Electronics markets are embracing 3D printing for rapid product development and customization, catering to evolving consumer preferences. The Construction industry is also witnessing a gradual shift with the adoption of 3D printing technologies for creating building components, which promises to reduce waste and construction times. As these industries increasingly integrate 3D printing materials, the market growth is driven by the need for innovation, efficiency, and customization in production practices across the US.


3D Printing Material Market Technology Insights


The Technology segment of the US 3D Printing Material Market showcases a diverse range of printing methods that are transforming manufacturing processes across multiple industries. Fused Deposition Modeling (FDM) is prominent for its affordability and accessibility, making it ideal for prototyping and small-scale production. Selective Laser Sintering (SLS) offers robust mechanical properties, suitable for engineering applications, while Stereolithography (SLA) is known for its high-resolution prints, which are crucial for jewelry and dental applications.Direct Metal Laser Sintering (DMLS) allows for the creation of complex metal parts, revolutionizing aerospace and automotive sectors. Collectively, these technologies respond to growing demands for customization, rapid prototyping, and cost efficiency, presenting significant growth opportunities. As the market matures, advancements in materials used across these technologies are expected to drive greater adoption and facilitate innovative applications in emerging fields, enhancing the overall landscape of the US 3D Printing Material Market. The increasing emphasis on sustainable practices also influences these technologies, which are gradually incorporating eco-friendly materials, underscoring the importance of technological evolution in meeting contemporary manufacturing challenges.


3D Printing Material Market Application Insights


The US 3D Printing Material Market is notably divided into applications such as Prototyping and Manufacturing, both of which play crucial roles in the adoption of 3D printing technologies across various industries. Prototyping is increasingly recognized for its capacity to shorten product development cycles, enabling companies to bring innovative designs to the market more rapidly. The ability to quickly create physical models assists businesses in refining their products based on functional testing and design alterations, directly contributing to competitive advantages.Meanwhile, Manufacturing has emerged as a significant application, streamlining production processes by allowing for complex geometries and the optimization of material usage. As the demand for customized solutions grows in industries such as aerospace, automotive, and healthcare, the importance of both Prototyping and Manufacturing in the 3D printing landscape remains pivotal. The adoption of 3D printing materials in these applications is expected to reshape traditional manufacturing paradigms, enhancing efficiency and reducing costs while meeting the increasingly personalized needs of modern consumers.


US 3D Printing Material Market Key Players and Competitive Insights


The US 3D Printing Material Market is characterized by a dynamic landscape where innovation meets application across various industries. As businesses increasingly adopt 3D printing technologies, the demand for diverse materials has surged, driving competition among manufacturers. This market is marked by rapid technological advancements that enhance material properties, enabling businesses to push the boundaries of design and production. Consequently, companies are investing heavily in research and development to create unique formulations that cater to specific industry needs. With diverse applications spanning automotive, healthcare, aerospace, and consumer products, the US market for 3D printing materials is set for continuous evolution, emphasizing the need for competitive insights to understand the strategic positioning of key players.Nexa3D has carved a niche within the US 3D Printing Material Market by focusing on high-speed, production-grade solutions that cater to industries requiring rapid prototyping and manufacturing. The company has built a reputation for delivering exceptional printing speeds and efficiency, which is a significant advantage in today's fast-paced market environment. With their proprietary ultra-fast 3D printing technology, Nexa3D allows businesses to accelerate their development timelines significantly. Additionally, their commitment to sustainability through the use of eco-friendly materials enhances their appeal among environmentally conscious manufacturers. This combination of technological prowess and sustainability initiatives strengthens Nexa3D's market presence, positioning them as a formidable competitor in the industry.Markforged is another notable player in the US 3D Printing Material Market, recognized for its innovative approach to additive manufacturing, particularly in the realm of composite materials and metal 3D printing. The company has developed a unique range of products such as the Mark Two and X7 3D printers, which enable users to produce strong and durable parts with unmatched precision. Markforged's focus on providing comprehensive solutions, including cloud-based software tools for design and monitoring, solidifies its role as a critical player in this competitive market. Their emphasis on manufacturing parts that can withstand tough operational conditions has drawn significant interest from sectors like aerospace and automotive. The company strategically expands its market influence through various partnerships and potential mergers, enhancing capabilities and material offerings to meet diverse customer needs. With a commitment to innovation and a strong product lineup, Markforged continues to strengthen its presence within the US 3D Printing Material Market.


Key Companies in the US 3D Printing Material Market Include



  • Nexa3D

  • Markforged

  • BASF

  • Carbon

  • PolyMaker

  • Mitsubishi Chemical

  • SABIC

  • ExOne

  • 3D Systems

  • Materialise

  • Stratasys

  • LG Chem

  • HP

  • Arkema

  • EOS


US 3D Printing Material Market Industry Developments


The US 3D Printing Material Market has seen notable developments recently, particularly with advancements made by companies such as Nexa3D, Markforged, Carbon, and BASF. In August 2023, Nexa3D introduced its new high-performance photopolymer materials aimed at enhancing efficiency and sustainability, reflecting the industry’s shift towards eco-friendly solutions. Markforged and Carbon have also been active, focusing on improving the mechanical properties of their materials to better serve industries like aerospace and automotive. In terms of mergers and acquisitions, August 2023 marked the acquisition of software company Materialise by a strategic partner to bolster 3D printing capabilities. The market has been positively impacted by a growth rate of approximately 25% year-on-year due to increasing investment in Research and Development, as reported by the US Department of Commerce. Significant events from the last couple of years include the introduction of new sustainable bio-based materials and innovations that improve material strength, which have transformed both production processes and applications across various sectors. Furthermore, companies like HP and Stratasys have been expanding their product lines, thereby fueling demand and expanding their market share significantly.


US 3D Printing Material Market Segmentation Insights


3D Printing Material Market form Outlook



  • Powder

  • Filament

  • Others


3D Printing Material Market Materials Outlook



  • Metal Powder & Alloys

  • Titanium & its Alloys

  • Nickel & its Alloys

  • Stainless Steel

  • Aluminum & its Alloys

  • Precious Metals


3D Printing Material Market End-User Outlook



  • Automotive

  • Healthcare

  • Aerospace & Defense

  • Consumer Products/Consumer Electronics

  • Construction


3D Printing Material Market Technology Outlook



  • FDM

  • SLS

  • SLA

  • DMLS

  • Others


3D Printing Material Market Application Outlook



  • Prototyping

  • Manufacturing

Report Attribute/Metric Source: Details
MARKET SIZE 2018 425.0(USD Million)
MARKET SIZE 2024 512.5(USD Million)
MARKET SIZE 2035 6456.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 25.9% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Million
KEY COMPANIES PROFILED Nexa3D, Markforged, BASF, Carbon, PolyMaker, Mitsubishi Chemical, SABIC, ExOne, 3D Systems, Materialise, Stratasys, LG Chem, HP, Arkema, EOS
SEGMENTS COVERED form, Materials, End-User, Technology, Application
KEY MARKET OPPORTUNITIES Sustainable material development, Medical application expansion, Aerospace industry growth, Customization in manufacturing, Education sector integration
KEY MARKET DYNAMICS Technology advancements, Increasing material variety, Cost reduction, Growing end-use applications, Environmental sustainability focus
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The US 3D Printing Material Market is expected to be valued at 512.5 million USD in 2024.

By 2035, the US 3D Printing Material Market is anticipated to reach a value of 6456.0 million USD.

The projected CAGR for the US 3D Printing Material Market from 2025 to 2035 is 25.9%.

In 2024, the Filament segment is expected to have the largest market share, valued at 250.0 million USD.

The Powder segment is projected to reach a market value of 2100.0 million USD by 2035.

Major players in the market include Nexa3D, Markforged, BASF, and Carbon, among others.

The Others segment is expected to be valued at 1106.0 million USD by 2035.

Key applications driving growth include aerospace, automotive, and healthcare sectors.

Current global scenarios are leading to increased demand for innovative manufacturing solutions in the market.

Emerging technologies and customized solutions represent significant growth opportunities for the market.

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