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North America Automotive Plastics Market Research Report: By Type (Polypropylene, Polyurethane, PVC, Others) and By Application (INTERIOR, Exterior, Under the hood, Powertrain, Others) - Forecast to 2035


ID: MRFR/CnM/43969-HCR | 111 Pages | Author: Chitranshi Jaiswal| April 2025

North America Automotive Plastics Market Overview


The North America Automotive Plastics Market Size was estimated at 7.5 (USD Billion) in 2023. The North America Automotive Plastics Industry is expected to grow from 7.75(USD Billion) in 2024 to 13.3 (USD Billion) by 2035. The North America Automotive Plastics Market CAGR (growth rate) is expected to be around 5.032% during the forecast period (2025 - 2035).


Key North America Automotive Plastics Market Trends Highlighted


The North America Automotive Plastics Market is undergoing numerous key changes. The usage of plastics is being driven by the trend toward lightweight materials in car manufacture as automakers strive to improve fuel economy and reduce emissions. This tendency is further assisted by government restrictions, such as the Corporate Average Fuel Economy requirements in the United States, which encourage the usage of lighter components to meet higher fuel standards. Furthermore, the transition to electric cars is driving up the need for innovative polymers capable of meeting specific battery enclosure, insulation, and lightweight criteria. Opportunities in the North American market are rising as recycling technology progresses and bioplastics become more widely used. Manufacturers strive to develop long-term solutions that comply with environmental requirements and consumer preferences. There is a rising emphasis on finding eco-friendly alternatives for automotive applications, which provide benefits such as decreased environmental impact and improved functioning. As consumers become more eco-conscious, automakers are reacting by incorporating these materials into their designs. Recent trends show an increase in joint efforts between automakers and plastic producers to design and create novel composites that improve performance while reducing total weight.


This collaboration is vital as the industry adapts to rapid technological advancements. Furthermore, with an increase in digital manufacturing and automation, there is potential for improved efficiency in production processes. The North America Automotive Plastics Market is poised for continued growth, driven by these developments that reflect both technological innovation and changing consumer dynamics.


North America Automotive Plastics Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

North America Automotive Plastics Market Drivers


Growing Demand for Lightweight Materials


The North America Automotive Plastics Market Industry is experiencing significant growth driven by the escalating demand for lightweight materials in vehicle manufacturing. The adoption of lightweight plastics aids in enhancing fuel efficiency and lowering emissions, which aligns with the U.S. federal regulations set forth by the Environmental Protection Agency (EPA) that mandate stricter emissions standards. With the U.S. aiming to reduce carbon emissions by 50% by 2030 compared to 2005 levels, car manufacturers are increasingly investing in plastic components, substituting heavier materials such as steel.According to the International Council on Clean Transportation, a reduction of 10% in vehicle weight can result in fuel economy improvements of approximately 6-8%. This trend is supported by major automotive manufacturers in North America, such as General Motors and Ford, who are actively incorporating advanced composite plastics into their vehicles, further propelling the North America Automotive Plastics Market Industry towards growth.


Rise in Electric Vehicle Production


The surge in electric vehicle (EV) production is acting as a crucial driver for the North America Automotive Plastics Market Industry. With more stringent environmental regulations and increasing consumer interest in sustainable transportation solutions, OEMs are transitioning towards producing EVs that demand innovative materials. The U.S. government aims to have 50% of all new vehicle sales be electric by 2030, encouraging manufacturers like Tesla and Rivian to focus on lightweight plastic components, which can enhance battery performance and extend vehicle range.A report by the U.S. Department of Energy states that lightweight materials could improve the efficiency of electric vehicles by as much as 30%, presenting a significant market opportunity for automotive plastics.


Advancements in Plastic Manufacturing Technologies


Innovations in manufacturing technologies for automotive plastics are propelling the growth of the North America Automotive Plastics Market Industry. Advanced techniques such as 3D printing and injection molding are enabling manufacturers to produce complex, high-quality parts at lower costs and faster production times. According to the Society of Plastics Engineers, 3D printing can significantly reduce prototyping time by up to 90%, thereby accelerating product development cycles.This is particularly advantageous for North America, where rapid innovation is key to staying competitive in the automotive sector. Major companies such as DuPont and BASF are actively investing in research and development to enhance the capabilities of plastic materials, fostering an environment of growth in the North American market.


North America Automotive Plastics Market Segment Insights:


Automotive Plastics Market Type Insights


 


The North America Automotive Plastics Market, particularly through the lens of Type segmentation, showcases a diverse array of materials essential for the automotive industry. Polypropylene stands out for its lightweight nature and excellent chemical resistance, making it a go-to choice for automotive parts that require durability without compromising fuel efficiency. This material plays a pivotal role in the production of interior components, bumpers, and dashboards, contributing significantly to overall vehicle performance and aesthetics. Polyurethane is another crucial segment, celebrated for its versatility and energy-absorbing properties, which makes it instrumental in applications like seating and insulation.Its ability to enhance comfort while providing structural integrity elevates the overall driving experience. PVC, known for its rigidity and excellent weather resistance, is frequently utilized in automotive wiring and flooring, ensuring vehicle longevity even in harsh conditions. Additionally, other materials within the market provide unique properties that cater to niche applications, enhancing innovation in vehicle design and encouraging manufacturers to explore sustainable alternatives. The North America Automotive Plastics Market segmentation reflects the industry's move towards lightweight and efficiency, aligning well with current trends toward sustainability and environmental responsibility.Collectively, these materials not only underscore the complexity and dynamism of the automotive plastics landscape but also highlight significant growth opportunities as manufacturers seek to innovate and adapt to evolving consumer demands. As automotive technology advances, the role of these materials remains critical, contributing to enhancements in safety, efficiency, and overall vehicle performance across North America.


North America Automotive Plastics Market Segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Automotive Plastics Market Application Insights


The North America Automotive Plastics Market focuses significantly on the Application segment, which plays a vital role in enhancing vehicle performance, aesthetics, and durability. Within this segment, various components like INTERIOR and Exterior utilize advanced plastic materials that contribute to lightweight design and increased fuel efficiency, aligning with the growing emphasis on sustainability. The Under the hood and Powertrain applications are critical due to their necessity in reducing engine weight while maintaining high durability standards, thereby improving overall vehicle reliability.The incorporation of plastics in these areas reflects the ongoing trend towards innovative materials that meet regulatory standards and consumer preferences. Other applications also cater to niche needs within the industry, allowing for customization and advanced functionalities, which are increasingly demanded by consumers. As the automotive sector in North America evolves, these applications continue to transform, driven by technological advancements and shifting market dynamics, highlighting the importance of the Application segment in the overall growth of the North America Automotive Plastics Market.


North America Automotive Plastics Market Key Players and Competitive Insights:


The North America Automotive Plastics Market exhibits a dynamic competitive landscape shaped by innovation, technological advancement, and sustainability efforts. The increasing demand for lightweight and fuel-efficient vehicles has prompted automotive manufacturers to explore plastic materials that meet rigorous safety and performance standards. This shift to using automotive plastics also aligns with the industry's focus on reducing emissions and improving overall vehicle efficiency. Competitive players in the market are striving to differentiate themselves through the development of advanced polymers that offer enhanced durability, reduced weight, and improved aesthetic appeal. Additionally, strategic partnerships and collaborations among manufacturers, suppliers, and technology providers are essential in responding to the evolving needs of the automotive sector and maintaining market relevance.SABIC stands out in the North America Automotive Plastics Market with a robust portfolio of products specifically designed for automotive applications. The company's strengths include its commitment to research and development, which enables the continuous innovation of high-performance materials. SABIC's comprehensive range of engineering thermoplastics, including polycarbonate and polypropylene, meets various automotive requirements while contributing to weight reduction and efficiency improvements. The company has strategically established manufacturing facilities across North America, ensuring a swift response to the market demands and supplying manufacturers with the necessary materials locally. SABIC's reputation for quality and reliability has fostered strong relationships with automotive OEMs and tier suppliers, allowing it to maintain a significant presence in this competitive arena.Solvay also holds a pivotal position in the North America Automotive Plastics Market through its extensive portfolio of specialized polymers and composite materials designed for the automotive sector. The company is recognized for its innovative products, such as high-performance polyamides and thermoplastic composites, which not only enhance the efficiency of vehicle production but also support sustainability objectives through lightweight solutions. Solvay's commitment to innovation is complemented by various strategic initiatives, including investment in research and collaborations with key industry players, which aim to expand its product offerings and market reach. In recent years, through mergers and acquisitions, Solvay has bolstered its capabilities and market presence in North America, further positioning itself as a leader in automotive plastics. By leveraging its expertise in materials science and the automotive industry's evolving needs, Solvay continues to strengthen its competitive advantage in this vibrant market.


Key Companies in the North America Automotive Plastics Market Include:



  • SABIC

  • Solvay

  • Mitsubishi EngineeringPlastics

  • Plastic Omnium

  • LG Chem

  • Covestro

  • LyondellBasell

  • DuPont

  • Royal DSM

  • Celanese

  • Toray Industries

  • Eastman Chemical

  • Hexpol

  • Continental

  • BASF


North America Automotive Plastics Market Industry Developments


In North America, the automotive plastics market has been witnessing significant developments. As of October 2023, companies such as SABIC and Covestro are increasingly focusing on sustainability, incorporating recycled plastics into their offerings. The demand for lightweight materials is driving innovations in polymers, with Mitsubishi Engineering Plastics and DuPont introducing advanced materials that enhance fuel efficiency and reduce CO2 emissions. In terms of mergers and acquisitions, LyondellBasell announced its acquisition of a specialty polymer manufacturer in August 2023, strengthening its position in automotive applications. In recent years, major automakers have been shifting towards electric vehicles (EVs), which has spurred demand for durable and lightweight plastics, affecting market valuations positively. Companies like Continental and BASF are collaborating on developing new materials tailored for EVs, indicating a trend toward integrating high-performance plastics in vehicle design. This alignment with the current automotive trends is reshaping the market landscape as manufacturers adapt to changes in consumer preferences and regulatory standards focused on environmental sustainability and vehicle performance. Moreover, the market is expected to expand as the automotive industry continues to recover and innovate.


North America Automotive Plastics Market Segmentation Insights


Automotive Plastics Market Type Outlook



  • Polypropylene

  • Polyurethane

  • PVC

  • Others


Automotive Plastics Market Application Outlook



  • INTERIOR

  • Exterior

  • Under the hood

  • Powertrain

  • Others

Report Attribute/Metric Source: Details
MARKET SIZE 2018 7.5(USD Billion)
MARKET SIZE 2024 7.75(USD Billion)
MARKET SIZE 2035 13.3(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.032% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED SABIC, Solvay, Mitsubishi EngineeringPlastics, Plastic Omnium, LG Chem, Covestro, LyondellBasell, DuPont, Royal DSM, Celanese, Toray Industries, Eastman Chemical, Hexpol, Continental, BASF
SEGMENTS COVERED Type, Application
KEY MARKET OPPORTUNITIES Lightweight materials demand surge, Electric vehicle plastic applications, Sustainable bioplastics adoption potentials, Innovative interior design solutions, Cost-efficient manufacturing technologies
KEY MARKET DYNAMICS Lightweight materials demand, Sustainability initiatives, Technological advancements, Regulatory compliance pressures, Growing electric vehicle production
COUNTRIES COVERED US, Canada


Frequently Asked Questions (FAQ) :

The North America Automotive Plastics Market is expected to be valued at 7.75 billion USD in 2024.

By 2035, the North America Automotive Plastics Market is projected to be valued at 13.3 billion USD.

The expected CAGR for the North America Automotive Plastics Market from 2025 to 2035 is 5.032%.

Polypropylene is anticipated to hold the largest market share, valued at 2.5 billion USD in 2024.

The value of Polyurethane in the market is expected to reach 3.0 billion USD by 2035.

Major players in the market include SABIC, Solvay, Mitsubishi Engineering Plastics, and LG Chem among others.

The anticipated market size of PVC in 2024 is 1.4 billion USD.

The segment for 'Others' is expected to grow to 3.5 billion USD by 2035.

Growth opportunities exist due to increasing demand for lightweight materials and advancements in automotive design.

Challenges such as fluctuating raw material prices and environmental regulations may affect market growth.

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