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Dunnage Packaging Market Size

ID: MRFR//7177-HCR | 107 Pages | Author: Snehal Singh| November 2024

The dunnage packaging market is influenced by various market factors that shape its dynamics and growth trajectory. One significant factor is the increasing demand for efficient and cost-effective packaging solutions in industries such as automotive, electronics, aerospace, and manufacturing. Dunnage packaging, also known as void fill or cushioning materials, plays a crucial role in protecting goods during transportation and storage by filling empty spaces, securing fragile items, and preventing damage from shocks and vibrations. With the rise of global trade and e-commerce, there is a growing need for reliable and versatile dunnage packaging solutions that can withstand the rigors of the supply chain while minimizing product damage and losses. This trend is driven by factors such as increasing consumer expectations for product quality, brand reputation, and customer satisfaction, driving the expansion of the dunnage packaging market.

Moreover, technological advancements and innovations play a crucial role in shaping market dynamics within the dunnage packaging industry. Manufacturers are investing in research and development to improve the design, performance, and sustainability of dunnage packaging materials. Advanced materials such as air pillows, foam inserts, molded pulp, and recyclable plastics enable the production of dunnage packaging solutions with superior cushioning properties, durability, and environmental sustainability. Additionally, innovations in packaging design and automation technologies enable the efficient production and deployment of dunnage packaging solutions that meet specific customer requirements and application needs. These technological advancements drive product innovation, enabling manufacturers to offer a diverse range of dunnage packaging solutions tailored to different industries, products, and transportation modes.

Furthermore, regulatory requirements and quality standards influence market factors in the dunnage packaging industry. The transportation and handling of goods are subject to regulations and standards governing packaging, labeling, and handling practices to ensure safety, compliance, and environmental protection. Dunnage packaging materials must meet regulatory requirements such as ISTA (International Safe Transit Association) testing, ASTM (American Society for Testing and Materials) specifications, and ISO (International Organization for Standardization) certifications to be suitable for use with specific types of products and transportation modes. Additionally, manufacturers of dunnage packaging must adhere to industry standards such as REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals) and RoHS (Restriction of Hazardous Substances) directives to ensure product quality, safety, and environmental responsibility. These regulatory requirements create barriers to entry for new players and reinforce the importance of established manufacturers with a track record of compliance and quality assurance. Further, the heat regulation and eco-friendly nature of the package make its use prevalent. The industries using this package are automotive, construction, food and beverage market. Further, the penetration of eCommerce sites is another important factor driving demand. The use of this package in retail and commercial industries is increasing the overall supply rate.

Moreover, market factors such as raw material prices, supply chain disruptions, and economic conditions influence the pricing and availability of dunnage packaging materials. Fluctuations in the prices of raw materials such as paper, plastic, and foam directly impact the cost of dunnage packaging production. Supply chain disruptions, such as natural disasters, geopolitical tensions, and transportation bottlenecks, can lead to shortages of raw materials and delays in production, affecting the availability of dunnage packaging materials in the market. Additionally, economic factors such as GDP growth, consumer spending, and industrial activity influence demand for packaging materials and, consequently, the dunnage packaging market. During periods of economic expansion, there is typically increased demand for packaged goods and industrial products, driving the growth of the dunnage packaging market.

Furthermore, changing industry trends and customer preferences influence market dynamics within the dunnage packaging industry. Customers are increasingly seeking packaging solutions that offer sustainability, efficiency, and ease of use. Dunnage packaging materials that are recyclable, biodegradable, and made from renewable resources are preferred by environmentally conscious consumers and businesses seeking to minimize their environmental impact. Additionally, industry trends such as omni-channel retailing, lean manufacturing, and supply chain optimization drive the adoption of dunnage packaging solutions that are versatile, adaptable, and compatible with automated packaging systems. As industries evolve and adapt to changing market dynamics, the demand for dunnage packaging continues to grow, creating opportunities for manufacturers to innovate and expand their product offerings to meet evolving customer needs.

Covered Aspects:

Report Attribute/Metric Details
Growth Rate   5.80%

Global Dunnage Packaging Market Overview


Dunnage Packaging Market Size was valued at USD 4.18 Billion in 2023. The Dunnage Packaging industry is projected to grow from USD 4.39 Billion in 2024 to USD 6.95 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 5.9% during the forecast period (2024 - 2032).


Dunnage is used for protective packaging. Logistics and transportation industries have the highest use of Dunnage packaging material. It is a material that prevents damage to the product inside the package. Low priority cargo industries use this type of packaging for all their products. Many consumables are transported every day for various purposes. There are many benefits of using this package. Some of the crucial features of this package are innovation. Flexibility, cost-effectiveness and extra cushioning are features of the product.


Further, the heat regulation and eco-friendly nature of the package make its use prevalent. The industries using this package are automotive, construction, food and beverage market. Further, the penetration of eCommerce sites is another important factor driving demand. The use of this package in retail and commercial industries is increasing the overall supply rate.


There are many types of Dunnage packaging material available. There are wood, plastic, and fibre metal packages available in the market. The sustainable and reusable quality of this product increases its usage. Today, sort of packaging is a high expenditure for many industries. Due to this cost-efficient packaging such as the Dunnage has a higher need. All these are factors that contribute to the rapid expansion of the market. 


American food and beverage packaging company Lumi said it had closed its seed funding round in September 2023 to strengthen its mission of fighting against single-use plastic pollution. Some of the investors who participated in this round included Innovent Group, Hydra Group, and Responsibly Fund. The LumiCup, which is a lightweight and totally recyclable aluminum cup, will be launched for full-scale production with proceeds from this round. By raising brand awareness and improving customer recruitment tactics, the investment will also support Lumi's growth of marketing and sales capabilities. Moreover, the firm has been making efforts to create an inventory and ramp up output to service bulk orders.


Global Dunnage Packaging Market: Regional Analysis


The Global Dunnage Packaging Market has been segmented, based on region as North America, Asia-Pacific, Europe, South America, and the Middle East & Africa. In 2018, Asia-Pacific held the largest share in the global dunnage packaging market, followed by the regions of North America and Europe; it is expected to continue to retain its dominance until 2025.


The growing demand for sustainable packaging in countries such as China and India, is one of the major factors, which is expected to raise the demand for dunnage packaging in the region during the forecast period. North America is estimated to grasp a high growth rate due to the growing R&D investments for product development and innovation of packaging materials. Furthermore, stringent government regulations in contrast to the recycling of packing materials in the US and Canada has propelled the demand for smart and innovative packaging in the various end use industries.


Key Industry Participants


The Key Industry Participants of the global market for dunnage packaging are DS Smith (UK), Myers Industries (US), Menasha Corporation (US), Schoeller Allibert (Netherlands), Nefab (Sweden), UFP Technologies (US), Amatech Inc. (US), Reusable Transport Packaging (Florida), Rehrig Pacific Company (US), MJSolpac Ltd. (UK).


Global Dunnage Packaging Market: Segmentation


The Global Dunnage Packaging Market has been segmented based on material type, and end-use industry. By material type, the global market is segmented by corrugated plastics, molded plastics, aluminum, steel, fabric dunnage, corrugated paper, wood, foams, and others. The corrugated plastic segment also known as composite dunnage held the largest market share of the global dunnage packaging market in 2018 and is also expected to witness the highest CAGR during the forecast period.


By end-use industry, the global market has been segmented as automotive, aerospace, electronics, food & beverages, consumer goods, and healthcare. The automotive industry segment held the largest market share of the global dunnage packaging market owing to the substantial growth in the automotive aftermarket industry growth. This has created demand for dunnage packaging for transporting automotive parts.

Recent Development


In May 2021, JSP International launched ARPLANK foam material in Europe. ARPLANK is a plank form that is a highly resilient closed-cell material made from expanded polyethylene (EPE) bead foam suitable for packaging and cushioning applications, as well as expandable returnable dunnage, thermal management, and flotation. ARPLANK is made from high-quality, non-cross-linked EPE foam that is 100% recyclable. These thermally bonded PE beads are one of the market's most effective packing materials, capable of absorbing many impacts but also eco-friendly at low weight while creating a three-dimensional performance through which energy is absorbed, dissipating forces around. Accordingly, it has an isotropic behavior.


In June 2021, MilliporeSigma, a global leader in life sciences, understood better than anyone else that sustainability within supply chains requires equal attention to the products themselves and their packages. In fact, this need was not overlooked by MilliporeSigma, a major global life science player. This implies introducing green packaging across more than 300 thousand goods during four years, leading to about thirty thousand daily deliveries (Millipore Sigma). This development actually began some years ago when Fabien Thibault, who happens to be responsible for product & package sustainability, said that. One of the early challenges was building consensus with stakeholders in packaging, sourcing, and distribution at MilliporeSigma.


In August 2022, the growth of the e-commerce market was remarkable over the past few years, and its increasing adoption is influencing packaging innovation. As a result, during the COVID-19 pandemic, this channel experienced a significant boost, with demand for online-specific packaging remaining relevant. An example of this is illustrated by more than 15 different initiatives listed on Amazon's Innovation Zone (click here). This included removing inflatable plastic pads from their delivery packaging as part of an ongoing effort to innovate, even in small ways. At the same time, dunnage paper in contact with single-use plastic has been employed to ensure item stability inside their package in Spain recently. Since then, they have changed to using recyclable paper padding made from recycled materials instead of non-recyclable inflatable cushioning to minimize waste. These papers are developed specifically to restrain the movements of products within their cases, causing no harm.


Intended Audience



  • Raw material suppliers

  • End users

  • Product manufacturers

  • Regulatory bodies

  • Market research and consulting firms

  • Associations and industrial bodies


Dunnage packaging refers to the packaging solutions, which caters damage control to the goods which are transported and unloaded. Dunnage packaging solutions provide multiple sections, which can hold several parts at the time preventing individual packaging for each part. The global market for dunnage packaging has been witnessing moderate growth in the past couple of years. The demand for dunnage packaging and custom dunnage is expected to be driven by increasing preference for secure and convenient dunnage packaging solutions among the end-users. Moreover, the awareness regarding the superior characteristics of custom dunnage has been increasing rapidly. Such factors have led to the growth in the dunnage packaging materials, driving the growth of the dunnage packing market across the globe. Utilizing advanced composite materials, our automotive dunnage solutions ensure unparalleled protection and efficient transport within the industry.


Furthermore, dunnage packaging of materials such as foam dunnage, cardboard dunnage, and honeycomb dunnage is a very crucial solution that is inclined towards major end-use industries such as automotive, food & beverages, consumer goods for advanced and secure packaging. Also, dunnage packaging is a very important innovation towards sustainable and efficient packaging. Also, one more driving aspect in the market is increasing demand environment-friendly packaging means with changing demand by consumers is expected to add to the market growth during the forecast period.

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