The airless packaging market is witnessing several significant trends that are reshaping its landscape and driving growth in the industry. One notable trend is the increasing demand for airless packaging solutions across various sectors, including cosmetics, skincare, pharmaceuticals, and personal care. Airless packaging offers several advantages over traditional packaging formats, such as tubes, jars, and bottles, including better product preservation, extended shelf life, and enhanced dispensing precision. With consumers becoming more discerning about product quality, safety, and convenience, there is a growing preference for airless packaging solutions that offer superior protection against oxidation, contamination, and microbial growth, ensuring product integrity and efficacy.
Moreover, there is a growing emphasis on sustainability and eco-friendly packaging materials in the airless packaging market. As concerns about plastic pollution and environmental impact mount, there is a rising demand for airless packaging solutions made from recyclable, biodegradable, and compostable materials. Manufacturers are increasingly using alternative materials such as bio-based plastics, recycled plastics, and glass to produce airless packaging products that minimize waste, reduce carbon footprint, and support circular economy principles. This trend reflects the growing awareness among consumers and businesses about the importance of sustainable packaging options that reduce environmental impact and contribute to a more sustainable future.
Another significant trend in the airless packaging market is the adoption of advanced dispensing technologies and designs to improve user experience and product performance. Traditional airless packaging systems often rely on pumps or mechanisms to dispense product, which may be prone to issues such as clogging, leakage, and over-dispensing. To address these challenges, manufacturers are developing innovative dispensing systems such as bag-in-bottle, piston-driven, and spring-loaded designs, which offer precise dosage control, reliable performance, and reduced product waste. These advanced dispensing technologies enhance user convenience, minimize product exposure to air and contaminants, and ensure optimal product dispensing until the last drop.
Furthermore, the airless packaging market is witnessing a shift towards customized and personalized packaging solutions to meet the specific needs and preferences of customers and brands. With the rise of niche markets, personalized products, and customization options, there is a growing demand for airless packaging solutions that offer flexibility in design, size, shape, and branding. Manufacturers are leveraging digital printing, customization software, and flexible production capabilities to offer tailored airless packaging solutions that enhance brand visibility, product differentiation, and consumer engagement. This trend reflects the increasing importance of packaging as a strategic tool for marketing, branding, and product differentiation in competitive markets.
Moreover, the COVID-19 pandemic has accelerated the adoption of airless packaging solutions in response to changing consumer behaviors and market dynamics. With heightened concerns about hygiene, safety, and contamination, there has been a greater reliance on airless packaging to ensure the safe and hygienic dispensing of skincare products, cosmetics, and pharmaceuticals. As a result, there is a growing demand for airless packaging solutions that offer tamper-evident features, contactless dispensing options, and enhanced product protection to meet the evolving needs of consumers and businesses in the post-pandemic era.
Additionally, regulatory requirements and industry standards are driving innovation and compliance in the airless packaging market. With stricter regulations governing product safety, hygiene, and labeling, there is a growing need for airless packaging solutions that meet regulatory requirements for product packaging and dispensing. Manufacturers are investing in research and development to develop airless packaging solutions that comply with global standards such as Good Manufacturing Practice (GMP), European Union (EU) regulations, and Food and Drug Administration (FDA) guidelines, ensuring the safety and efficacy of products for consumers.
Report Attribute/Metric | Details |
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Market Opportunities | Rising demand for substitutes for plastic packaging |
Market Dynamics | The increasing consumer demand for sanitary packaging solutions and increased product shelf life |
Airless Packaging Market Size was valued at USD 5.9 Billion in 2022. The Airless Packaging industry is projected to grow from USD 6.26 Billion in 2023 to USD 10.11 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 6.17% during the forecast period (2023 - 2032). The increasing consumer demand for sanitary packaging solutions and increased product shelf life are the main factors boosting the market growth.Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
The market for airless packaging is expanding due to the growing need for alternatives to plastic packaging. Consumers and businesses are increasingly searching for more environmentally friendly and sustainable packaging options to lessen their influence on the environment. Airless packaging offers a creative remedy for some of the problems with conventional plastic packaging. Airless packaging reduces air exposure inside the container to increase shelf life and maintain product integrity. There is minimal product waste with this kind of packaging since it dispenses the product using a vacuum or pump mechanism rather than a straw or dip tube. Therefore, sensitive products like skincare, makeup, and personal hygiene items are especially well-suited for airless packaging. Demand for eco-friendly substitutes like airless packaging is predicted to rise as customers become more aware of how plastic packaging affects the environment. Businesses that provide environmentally friendly packaging options could expect a rise in consumer interest and competitive advantage.
Premium and luxury brands are well-suited to the elegant and sophisticated style of airless packaging. With smooth, sophisticated materials like glass or premium plastics, airless packaging appears more expensive because it doesn't have a straw or dip tube. High-end components, such as active-compound skincare formulas or pricey cosmetics, are frequently found in luxury and premium products. To ensure the effectiveness and durability of the product, airless packaging offers superior defense against oxidation, contamination, and degradation of these delicate substances. Precise and regulated product dispensing results from airless packaging, which improves user experience. Customers may use the product effectively until the last drop due to the push-pump or twist-up mechanisms in airless containers, which simplify things. In a fiercely competitive industry, premium and luxury brands aim to differentiate themselves from mass-market substitutes. These products stand out from the competition due to their cutting-edge design and useful features, which make airless packaging an attractive alternative.
Sensitive and active chemicals are frequently found in personal care and cosmetic products such as skincare creams, lotions, serums, and other formulations. These components are shielded from air, light, and pollutants by an effective barrier provided by airless packaging, preserving their potency and stability. Products for cosmetics and personal care have a longer shelf life when packaged without air. Airless containers keep items from spoiling and degrading by minimizing exposure to environmental conditions, ensuring that products maintain their quality for longer. Without a dip tube or straw, airless packaging uses a pump or twist-up mechanism to distribute the required product. This feature improves overall customer satisfaction by allowing consumers to use the product effectively and reducing product waste since it avoids contamination and cross-contamination; airless packaging aids in maintaining the hygiene of cosmetics and personal care items, particularly those applied to the skin. As consumers look for goods that offer superior protection, efficacy, and a pleasant experience, the market for airless packaging in the personal care and cosmetics sector is expected to grow further. Brands that use airless packaging can present themselves as premium and creative, appealing to consumers' need for high-quality and upscale beauty items.
Quadpack, a packaging solutions provider, in July 2021 launched Airtight as a new airless packaging concept. It is made up of an airless pump designed exceptionally to get rid of any product that remains inside, thus preventing waste and increasing the utility for consumers.
Lumson SPA introduced XPAPER Airless Paper Packaging in June 2023. The container is made from cardboard which is both eco-friendly and can be customized to any extent.
The Airless Packaging market segmentation, based on Material, includes Plastic, Glass, and Others. During the forecast period, the plastic category is anticipated to have the largest market share. This is due to the Polyethylene Terephthalate (PET) version with added glycol for enhanced durability and clarity. It is utilized in airless packaging for goods, including creams, serums, and gels. PET is frequently used in airless packaging, particularly for travel-sized containers, because of its transparency and lightweight. The type of plastic used for airless packaging is determined by several factors, including the product being packaged, compatibility with the product formulation, desired look, and sustainability objectives.
The Glass segment is anticipated to be the fastest-growing segment of the Airless Packaging market throughout the forecast period. Glass provides a superb barrier against light and oxygen, delaying oxidation and other product degradation. This is particularly crucial for goods containing delicate or active components, such as serums and creams for skin care. The glass-based, airless container gives the product an opulent, luxurious appearance. It has a high-end feel and is frequently used in formulations of superior grade.
Libo Cosmetics released its sustainable packaging line with ocean plastic postconsumer PET waste in November 2021. For recycling purposes, these comprise lipsticks, lip glosses and compacts with recycled aluminum, PET or FSC certified paper.
A Packaging Group (APG) opened a facility in Defiance Ohio in March 2022 that provides R&D, compounding and formulation; manufacturing (bottle blowing, dispenser/cap manufacture and custom molding), filling; outer-package label. This corporation looks forward to enhancing its visibility in the market.
The Airless Packaging market segmentation, based on Packaging Type, includes Bottles & Jars, Bags & Pouches, and Tubes. The bottles & jars segment is anticipated to lead the Airless Packaging market during the anticipated period. This is because the top of airless bottles often has a pump that seals the bottle's interior with a vacuum. When the pump is depressed, the product is released in the desired quantity without adding air to the container. This guarantees that the product within doesn't become contaminated or exposed to the elements. Suppliers increasingly offer substitutes, like bottles and jars made of recyclable or biodegradable materials, in accordance with consumer demand for environmentally friendly airless packaging.
The Bags & Pouches segment is anticipated to be the fastest-growing segment of the Airless Packaging market throughout the forecast period. Bags and pouches for airless packaging are another cutting-edge packaging type created to provide the advantages of airless technology in a flexible and portable manner. Similar to airless bottles and jars, these bags and pouches use a vacuum or airless pump mechanism to dispense the product. However, the flexibility of the packaging enables more lightweight and compact solutions, making them perfect for single-use, on-the-go, and travel applications.
Figure 1: Airless Packaging Market, by Packaging Type, 2022 & 2032 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
The Airless Packaging market segmentation, based on Dispenser Type, includes Pumps, Dropper, and Twist & Click. The pumps segment will hold the most market shares during the forecast period. Airless pumps allow accurate and regulated product delivery. The amount of dispensed product can be easily controlled by the user, preventing waste and assuring effectiveness. Airless pumps generate a vacuum seal inside the container to prevent air from coming into touch with the product during dispensing. This maintains the integrity and efficacy of the formulation by preventing product oxidation and contamination.
The Airless Packaging market segmentation, based on End-Use, includes Personal Care & Home Care, Pharmaceuticals, and Food & Beverages. The personal care & home care category will hold the most market shares during the forecast period. This is because Cosmetics like foundation, concealer, primer, and other liquid or cream-based makeup products are also commonly packaged without air. The airless pump system allows controlled dispensing, minimizing product waste and providing accurate application. Airless packaging is used for household cleaners such as liquid detergents, surface cleaners, and multipurpose cleansers in the home care industry. The active components in these products frequently need to be shielded against contamination and exposure to the air.
By region, the analysis offers market insights into North America, Asia Pacific, Europe, and the Rest of the World. Throughout the forecast period, the market for airless packaging in North America is anticipated to dominate. Product efficiency is ensured, and shelf life increases due to airless packaging's protection against contamination and air exposure. In the personal care, cosmetics, and pharmaceutical industries, sensitive formulations are used frequently. Thus, this is especially crucial. Airless packaging has become more effective and affordable due to advancements in packaging technology, making it more widely applicable to various products and sectors in North America.
Further, the major countries studied in the market report are The US, Canada, France, German, the UK, Italy, Spain, China, Japan, India, South Korea, Australia, and Brazil.
Figure 2: AIRLESS PACKAGING MARKET SHARE BY REGION 2022 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
Europe's Airless Packaging market accounts for the second-highest market share. This is because Cosmetics, medicines, and food are just a few industries that must adhere to strict rules and high standards in Europe. By protecting the effectiveness and integrity of products and ensuring hygienic application, airless packaging helps achieve these standards. Further, the German Airless Packaging market held the largest market share, and the UK Airless Packaging market was the fastest-growing market in the European region.
The Asia-Pacific Airless Packaging Market is expected to grow at the fastest CAGR from 2023 to 2032. The focus on pharmaceutical and healthcare items has increased due to the region's growing economy. Airless packaging is essential for temperature-sensitive drugs and vaccines to be transported safely and effectively. Moreover, China’s Airless Packaging market held the largest market share, and the Indian Airless Packaging market was the fastest-growing market in the Asia-Pacific region.
Due to significant R&D investments made by top industry players to diversify their product offerings, the market for airless packaging will increase even further. Significant market changes include contracts, mergers and acquisitions, increased investments, collaboration with other businesses, and the introduction of new products. Participants in the market are also taking a range of calculated risks to broaden their reach. The Airless Packaging sector must provide goods at reasonable rates to thrive and grow in a more brutal and competitive market.
One of the primary business strategies manufacturers utilize in the Airless Packaging industry to assist customers and grow the market sector is implementing local production to reduce costs. Some of the greatest pharmaceutical developments recently came from the Airless Packaging industry. Major players in the Airless Packaging market, including Fusion PKG (Texas), Albea S.A.(France), HCP Packaging (Shanghai), Quadpack (Spain), Lumson S.p.An (Italy), Silgan Holdings Inc (US), APC Packaging (Florida), Aptar Group INC. (US), and Others are investing in research and development operations to improve market demand.
Quadpack is a leading maker of cosmetics packaging and a supplier to the beauty industry. With offices and production sites in Europe, the United States, and the Asia-Pacific area, as well as a strategic network of partners, they create sustainable and cutting-edge packaging for clients who use skincare, cosmetics, and fragrance products. They take great pride in providing comprehensive solutions to assist beauty brands in performing. They have over 600 employees listed on the Paris market's Euronext Growth exchange. Through the Quadpack Foundation, they strive to influence the environment, society, and the local communities where they operate as a recognized B Corp. The Regula Jar, a reusable, recyclable, mono-material, and simple-to-use jar, was updated in October 2022 by Quadpack Industries to provide recycling and refilling capabilities. The portfolio of airless items is intended to be improved by this.
Lumson is a pioneer in designing, manufacturing, and decorating primary packaging for the cosmetics and makeup industries. Lumson Group vigorously supports the idea of "Made in Italy," both locally and internationally, adhering daily to sustainability and environmental consciousness. The company strongly believes in the smart and well-balanced blending of tradition and innovation. The company is also very concerned about employee welfare, which is why Lumson pushed and started many services intending to improve its employees' personal and family well-being across a range of economic and social profiles. Lumson SPA introduced XPAPER Airless Paper Packaging in June 2023. It can be found in the cardboard used to make bottles, a sustainable but completely adaptable material.
In March 2022, Quadpack invested over 6 million at its Germany manufacturing facilities in Kierspe will help create a decoration center as well as expand its plastic injection molding and assembly capacity. Quadpack’s Kierspe plant is growing due to rising demand for non-airing packages.
In November 2022, Embelia introduced a new refillable version of the Baia pouch airless system, while Lablabo designed the new airless system specialized in pouch technologies.-
In February 2020 Ren Clean Skincare announced that it would put its skincare product into an airless bottle made out of recycled plastic.
In December 2021, Qosmedix announced the expansion of their broad collection of stock airless packaging and launched a one oz., 30 ml (about 1.01 oz), 50% PCR white jar manufactured with 50% PCR airless pumps and clear over caps.
In May 2020, Aptar Beauty + Home announced the first-ever certified recycled plastic beauty packaging solution. The firm unveiled an eco-designed airless bottle for the cosmetics industry made from postconsumer plastic using certified circular polymers.
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